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  6. Light forming: Molding thermoplastic resin without a mold.

Light forming: Molding thermoplastic resin without a mold.

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last updated:Jul 01, 2021

クロスエフェクト
クロスエフェクト
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No mold required. We manufacture thermoplastic resin products with short lead times, accommodating everything from experimentation and evaluation of prototypes to small-scale production.

Traditionally, molding thermoplastic resins required the production of molds, and 3D printers faced challenges such as layering weaknesses and limited materials. However, light molding using silicone rubber molds allows for the molding of thermoplastic resins without the need for expensive molds, achieving significant cost reduction and time savings. It enables quick and low-cost responses from prototypes to final products.

    Rubber moldProcessing ContractPrototype Services
DSC_5849.jpg

Light forming: Molding thermoplastic resin without a mold.

DSC_5849.jpg
DSC_5849.jpg
  • Related Link - https://www.xeffect.com/photo-molding/

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basic information

Light molding is the world's first new technology that uses silicone rubber molds to shape actual models of thermoplastic resins. The molding material for mass production (thermoplastic resin) is made into fine particles, which are filled into the silicone mold and compressed under vacuum while being irradiated with near-infrared light from the outside. This light passes through the silicone rubber mold, heating and melting the fine particle material placed inside the mold to shape it. This method allows for the rapid and cost-effective production of actual models with the same performance as products made through injection molding.

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Applications/Examples of results

Prototyping parts for medical devices, medical equipment, automobiles, home appliances, general industrial equipment, etc.

Detailed information

  • 034.JPG

    Molding a real model of thermoplastic resin using a silicone rubber mold.

  • 259.JPG

    Without the need for molds, we can quickly and affordably produce actual models with the same performance as real products through injection molding.

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クロスエフェクト

クロスエフェクト

Resin/Plastic

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We believe that the greatest value we can provide to our customers is "time-saving," and we are constantly working on reforming our awareness of time. In recent years, our "time-saving technologies" have gained recognition not only in the industrial sector for development support but also in the medical field. All employees think from the client's perspective, contributing to customers and society with our exceptional advanced manufacturing technologies in this rapidly changing era. We believe this is the mission entrusted to us. As a frontrunner in 3D engineering, we will always lead our customers and grow into a "shining company" together with our valued clients through cutting-edge technologies that exceed expectations. Please look forward to this ever-evolving group of engineers.

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