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  6. [Case Study] Achieving over three times the lifespan compared to conventional methods.

[Case Study] Achieving over three times the lifespan compared to conventional methods.

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last updated:Mar 03, 2020

國友熱工 竜王工場
國友熱工 竜王工場
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Achieving 3 to 5 times the mold life! We will introduce examples of significant productivity improvements.

Here is a case study solved by Kuniyu Thermal Engineering. In order to extend the lifespan of hot forging molds, we focused on suppressing the occurrence of heat cracks due to thermal fatigue by applying various surface modification treatments, primarily nitriding. However, the damage was still severe, leading to a request for assistance. We proposed a composite surface modification treatment that diffuses multiple elements. By collaborating with the customer to advance practical applications through repeated trial and error, we evolved the surface modification to better suit the forging site of the customer. As a result, we were able to achieve a mold lifespan 3 to 5 times longer than conventional types, significantly improving productivity. [Case Study] ■ Key Solutions - Investigation of causes at the manufacturing site - Achieved a mold lifespan 3 to 5 times longer ■ Technology Used - Long lifespan technology "FCD-H" *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Achieving over three times the lifespan compared to conventional methods.

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  • Related Link - http://www.kunitomo-nekkou.co.jp/case/case02.html

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The Effect of Diffusive Hydrogen on the Mechanical Strength of Carburized Hardened Layers

The Effect of Diffusive Hydrogen on the Mechanical Strength of Carburized Hardened Layers

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國友熱工

國友熱工 竜王工場

Manufacturing and processing contract

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At Kuniyuki Thermal Engineering Co., Ltd., we inquire about specifications and applications, unravel phenomena based on principles, and consider the properties of metals to propose materials and surface treatments that satisfy mechanical and physicochemical properties. Whether it is "surface modification of already determined materials," "design from scratch – material proposals – suggestions for heat treatment methods," or "investigation requests due to defects – cause analysis," we are committed to challenging the development of new heat treatment and surface modification methods, even in industries where we have no prior experience. Please feel free to consult with us.

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