Achieving 3 to 5 times the mold life! We will introduce examples of significant productivity improvements.
Here is a case study solved by Kuniyu Thermal Engineering. In order to extend the lifespan of hot forging molds, we focused on suppressing the occurrence of heat cracks due to thermal fatigue by applying various surface modification treatments, primarily nitriding. However, the damage was still severe, leading to a request for assistance. We proposed a composite surface modification treatment that diffuses multiple elements. By collaborating with the customer to advance practical applications through repeated trial and error, we evolved the surface modification to better suit the forging site of the customer. As a result, we were able to achieve a mold lifespan 3 to 5 times longer than conventional types, significantly improving productivity. [Case Study] ■ Key Solutions - Investigation of causes at the manufacturing site - Achieved a mold lifespan 3 to 5 times longer ■ Technology Used - Long lifespan technology "FCD-H" *For more details, please refer to the PDF document or feel free to contact us.
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At Kuniyuki Thermal Engineering Co., Ltd., we inquire about specifications and applications, unravel phenomena based on principles, and consider the properties of metals to propose materials and surface treatments that satisfy mechanical and physicochemical properties. Whether it is "surface modification of already determined materials," "design from scratch – material proposals – suggestions for heat treatment methods," or "investigation requests due to defects – cause analysis," we are committed to challenging the development of new heat treatment and surface modification methods, even in industries where we have no prior experience. Please feel free to consult with us.