[Case Study] Proposals from Materials and Heat Treatment Methods

Durability increased by 30-50% and purchase costs reduced by 40%! Here are examples proposed from materials and heat treatment methods.

Here is a case study solved by Kuniyu Thermal Engineering. The rolls of the rolling mills used by steel manufacturers were consumable parts due to severe damage. However, since many European products were purchased at a high cost, they were considering domestic production and requested our assistance in providing materials and heat treatment methods that could offer durability equal to or greater than existing products. Our company cut the existing products and conducted detailed investigations of the microstructure and hardness distribution. Based on the results, we predicted the mechanical properties required for the components and designed, proposed, and implemented the selection of materials and heat treatment methods that could achieve this. The purchase cost was reduced by approximately 40%, and the durability became equal to or greater than that of conventional products. [Case Study] ■ Key Solutions - Successfully extended the lifespan of consumables - Comprehensive support from materials to heat treatment methods ■ Technologies Used - Improved conventional gas carburizing quenching to utilize technology that refines crystal grains *For more details, please refer to the PDF document or feel free to contact us.

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