Dust removal and dust collection capabilities are incredibly effective in factory settings. ■ Dust collection efficiency close to 100% is achieved with microbubbles.
【Dust Removal, Dust Collection, User Concerns】 Unable to capture, scattering outside Decreased suction power Foul odor Hassle of filter replacement and cleaning Handling of high-temperature dust 【New Microbubble Technology】 Microbubbles refer to ultra-fine gas bubbles at the micron level, which are utilized in various fields and have been featured in TV and magazines. The fine bubbles at the micro and nano levels have adsorption capabilities that collect dust. Foul odors, oil, and paint mists are oxidized and decomposed for treatment. The smaller the invisible fine microbubble, the stronger the surface tension, allowing it to adsorb troublesome dust, perform dust removal and collection, and also deodorize. Achieving over 90% processing capability for dust removal and collection devices with simple maintenance at low cost. The microbubble method that does not use filters solves the problem of troublesome dust. The targeted dust includes powders, dirt, dust, putty, primer, polishing powder, and fumes, as well as mists such as oil mist during painting or metal processing. It is particularly effective when dust contains foul odors or flammability. For more details, search for "Geocleaner"!
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basic information
【About the mechanism and structure】 Dust is fed into the device, where it comes into contact with microbubbles and is stirred for processing. Water is sprayed like a shower in a bath using tap water. The water is recycled, and dust is collected in a cartridge. No processing agents such as filters, coagulants, or flocculants are used. With a simple structure using only water, it does not create secondary pollution and keeps running costs low. It powerfully collects powders, dust, dirt, putty, primer, polishing powder, and fumes. The mist also targets oil mist generated during painting and metal processing. If the dust contains foul odors or flammable substances, it demonstrates even greater effectiveness. 【How to use and installation method】 Please install it as a general local exhaust or dust collection device at the dust generation point and connect it to the duct. It can handle a wide variety of dust types, including dry dust, wet dust, high-temperature dust, explosive dust, oil smoke, and oil mist, among others. To effectively collect dust, choose the appropriate specifications for the dust collector and its surrounding equipment (fans, hoods, ducts, etc.) based on the properties of each type of dust and the factory environment. 80% of the installations are replacements from existing equipment.
Price information
The installation space and structure of the factory will be considered, so everything will be custom-made with a quote provided. The estimated price for the main unit is around 2 million to 5 million yen. Additional costs will be incurred for hoods, ducts, dampers, control panels, etc. The type of dust (such as grinding, cutting, crushing), the confirmation of its generation state, and the generation method (such as scattering or accumulation) will determine the appropriate selection of the shape and material for the hood, duct, dust collector, and fan. For more details, please contact us.
Price range
P5
Delivery Time
※Everything will be made individually.
Applications/Examples of results
**[Customer Introduction]** Dust collection and dust removal example: N Acoustic Equipment Manufacturing Co., Fukuoka Prefecture Installed local exhaust in the center section of the duct. **Background:** Different fillers are mixed for painted items. As a result, sludge processing is challenging, and during exhaust, a large amount of dust is scattered, accumulating on the factory roof, prompting consideration for improvement. **Request:** They wanted to test with different pigments and binders to confirm dust collection capability, while also considering operational effort and cost to decide on a dust collector. **Impressions:** While there are some viscous residues, it is acceptable at this level, and above all, there is almost no external dust emission. The microbubble method is appreciated. They also mentioned that their application to the labor standards authority passed, and they obtained management classification 1. **[Industries Introduced]** Industrial machinery, machine parts factories, food processing machinery, electrical equipment, electronic components, semiconductors, automobiles, transport heavy machinery, printing industry, industrial waste businesses.
Detailed information
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**To Overcome the Weaknesses of Filter Systems** 1. Filter systems frequently experience clogging due to the collection of dust particles, necessitating either the removal of dust or the replacement of the filter. This results in significant maintenance effort and costs. 2. In cases where regular maintenance (cleaning) is difficult, the work area becomes covered in dust that cannot be collected. Dust adhering to products can lead to defects, negatively impacting the finishing quality and resulting in lower yield, increased costs due to rework or disposal. 3. Dust particles collected by filters can re-emit over time, spreading within the factory and to nearby residences. This could lead to complaints and potential warnings from authorities due to inspections. **As Candidates for Dust Removal and Collection Devices** While there are many high-cost, high-performance dust collectors from various manufacturers, these systems tend to be large, complex in structure, and incur high running costs, sometimes requiring dedicated management. The GeoCleaner has a relatively simple structure and configuration, preventing the re-emission of collected dust, and uses tap water, making it a favorable candidate for consideration in future model evaluations.
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Company information
As a close partner, we are developing and providing equipment that can solve customer issues in the industrial sector by combining new methods of microbubbles with various technologies. 1. The harmfulness of various organic solvents and the odors perceived as unpleasant are diverse, and their countermeasures are considered very troublesome. We emphasize solutions that are safer, low-cost, and easy to maintain. 2. There is a strong inclination towards organic and pesticide-free cultivation in the agricultural sector, and we wish to support the need for safe and stable supply of resources such as seafood and livestock. 3. We seek solutions through microbubbles that do not generate secondary pollution or by-products, and we are working on creating systems that can solve these issues with the cooperation of our customers and collaborative partners. We have developed a "microbubble" method and provide exhaust treatment equipment that can oxidatively decompose and remove organic solvent-based substances. With the support of specialized institutions such as the National Institute of Advanced Industrial Science and Technology and collaboration with dedicated companies, we are advancing the development and commercialization of equipment that meets market needs. Although we are a small company, we have been in business for 12 years, and we also provide the "microbubble" method as OEM.