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  6. Titanium and Titanium Alloy Polygonal NC Machining Case Study

Titanium and Titanium Alloy Polygonal NC Machining Case Study

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last updated:Jun 09, 2020

オーファ
オーファ
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<NC Roll Processing> Introduction of production examples of "NC roll forming" from round pipes of titanium and titanium alloys to polygonal pipes!

Titanium polygonal pipes shaped for use in two-wheeled vehicle mufflers. Significant cost reduction and time savings achieved compared to conventional press bending. 【Processing Details】 Sheet cutting → NC rolling → Welding 【Processing Specifications】 ◆ Sheet Cutting Titanium sheets are cut to the required size using shearing. The thickness range is up to pure titanium t2.0mm and titanium alloy 64 t1.0mm. Lengths up to L500mm are applicable. ◆ NC Rolling The cut titanium sheets are roll-formed using an NC rolling machine. The thickness range is from t0.5mm to t0.8mm, with lengths up to L450mm and outer diameters from Φ90 to φ200. ◆ Welding The polygonally rolled titanium sheets are welded using a TIG welding machine. TIG welding is available from t0.5mm. Shaping titanium is challenging due to its strong tendency to return to its original form, but our company has a proven track record in manufacturing for both two-wheeled and four-wheeled vehicles. *In addition to roll forming, titanium welded pipes can also be produced using press winding. Manufacturing range: Outer diameter: φ6 to φ1000, thickness: t0.5mm to t10mm, length: L100mm to L2000mm. *Our catalog of titanium products can be viewed via the "PDF Download" link below.

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チタン板→NCロール成型・溶接加工.JPG

Titanium and Titanium Alloy Polygonal NC Machining Case Study

チタン板→NCロール成型・溶接加工.JPG
チタン板→NCロール成型・溶接加工.JPG

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- Manufacturing range of roll machines Material: Titanium Grade 1, Grade 2, Titanium alloys, etc. Outer diameter: Equivalent to Φ90mm to Φ200mm Plate thickness: t0.5mm, t0.6mm, t0.8mm (proven results) Length: Up to L450mm

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Applications/Examples of results

Two-wheeler muffler application

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Titanium material "Titanium Alloy 64 (Ti 6AL-4V)"

Titanium material "Titanium Alloy 64 (Ti 6AL-4V)"

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オーファ

オーファ

Ferrous/Non-ferrous metals

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Total support from processing to surface treatment of titanium and titanium alloy Ti-6Al-4V! In particular, the titanium surface modification technology 'FG (Fresh Green) Treatment' excels in hardness, wear resistance, and corrosion resistance, creating titanium that surpasses traditional titanium with photocatalytic properties.

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