【Free initial test campaign underway!】Improvement of release defects for O-rings, bellows, and gaskets! Reduction of release agents! Maintenance of cut-off! Patent obtained!
We solve problems such as "It takes time to release the mold," "The product gets stuck to the mold," and "I want to reduce the amount of release agent"! 'α Treatment' is a surface treatment method that creates fine surface shapes through blasting. While surface treatment by blasting is often associated with issues like shape changes and dimensional changes, 'α Treatment' is fine! Using very fine abrasives minimizes damage, resulting in the following features: - Maintenance of sharp shapes such as cutting edges - Preservation of precise dimensions for molds with strict dimensional tolerances - Maintenance of coatings such as hard chrome plating This can be used not only for molds but also for tools such as drills, cutters, and electric bits, as well as mechanical parts like gears and sprockets. By improving sliding properties and enhancing the retention of lubricants through fine surface shapes, it can reduce usage amounts. It also has a peening effect, which can enhance the durability of the material itself. 【Features】 ■ Improved release properties for rubber molds ■ Maintenance of edges, coatings, and plating ■ Enhanced wear resistance, fatigue strength, and sliding properties ■ Treatment of high-strength, high-brittleness materials is also possible For more details, please refer to the PDF document or feel free to contact us.
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【Examples】 ■ Precision Drive Components - Durability of precision drive components improved by over 5 times - Enhanced sliding properties of sliding components ■ Precision Press Molds (Punch, Die) - Lifespan of bending processing press molds (dies) increased by over 10 times - Improved release properties of aluminum forming punches (DLC coating) ■ Resin Molds - Improved wear resistance of sprues for fiber-reinforced resin - Lifespan of inserts increased by over 10 times - Reduced dirt adhesion to screws. Suppressed occurrence of black spots due to carbides ■ Rubber Molds - Improved release properties reduce scratches and tearing of molded products - No release agent needed for medical molded products, with improved release properties ■ Cutting Tools - Durability improved by over 60% - Suppressed cutting edge wear during machining of difficult-to-cut materials. Improved finish of machined surfaces *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Since the development of cabinet-type equipment in 1957, Fuji Manufacturing has accumulated its technology and achievements as a dedicated manufacturer of sandblasting equipment. Utilizing the sandblasting processing technology and know-how we have built up to this point, we provide various "functional surfaces" to address the diverse issues and challenges in the market. ■ Defects, challenges, and problems in production sites ■ Mold-related issues such as "molding defects" and "yield issues" We have numerous examples of improvements and achievements related to the above content! ⇒ For instance, improvements in "moldability" and "release properties" in plastic molds... Please feel free to consult with us.