Simultaneous five-axis machining and milling from a 64 titanium alloy round bar using composite lathe processing.
Nakamura Manufacturing Co., Ltd. specializes in high-precision round machining and conducts integrated production in-house, ranging from medium to large sizes.
Material: 64 Titanium Industry: Shipbuilding, Defense Application: Motors for submarines operating in deep sea Machining Equipment: Composite lathe, simultaneous five-axis machining, vertical grinding machine Machining Precision: All coaxiality, perpendicularity, and cylindricity within 0.01 Work Size: Φ350×400L
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Since it is a submarine that operates in deep sea, 64 titanium, which is lightweight and can withstand pressure, was chosen. However, due to its large specifications that cannot be cast or produced using lost-wax techniques, it was necessary to machine it from round bars. This processing matched the spirit of Nakamura Manufacturing, which is "We can machine anything except air," and it became a project that utilized the five-axis machining center introduced in April 2015.
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Due to our extensive processing of titanium and titanium alloys, we are well-versed in the conditions of cutting tools and processing methods. Additionally, our experience in jointly developing grinding wheels with manufacturers has been fully utilized, allowing us to shorten delivery times and meet our customers' desired deadlines.
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We have NC lathes, vertical machining centers, horizontal machining centers, surface grinders, cylindrical grinders, internal grinders, vertical grinders, and three-dimensional measuring machines in-house, allowing for consistent production from medium-sized round workpieces to large-sized ones (Φ200 to Φ800) using our in-house equipment. We can also handle smaller workpieces ranging from Φ50 to Φ300. We are also considering machining from solid materials for prototype parts, as well as processing difficult materials such as titanium and Stellite. Common inquiries often involve flanges with precision requirements for coaxiality, concentricity, roundness, perpendicularity, and parallelism around 0.005 mm. Items such as stator sleeves used in motors, which require thin walls and lead groove machining, can be finished with high precision using our vertical grinding machines. We can propose ways to reduce the management workload for your ordering personnel, so please feel free to consult with us.