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  6. Cost reduction achieved with die-less forming for drawing processes!

Cost reduction achieved with die-less forming for drawing processes!

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last updated:Jun 12, 2020

CREST PRECISION
CREST PRECISION
  • Official site

Achieve significant "cost reduction" and "shortened delivery time" without the need for molds! Prototyping is possible from just one piece, making it ideal for development! There are examples of 75% cost reduction!

"Die-less forming" is a drawing process that does not require molds! In general, drawing processes require the production of molds, which entails: ◎ Mold production costs (ranging from tens of thousands to millions of yen) ◎ Mold production time (approximately 2 to 6 weeks) However, with our technology "die-less forming," there is no need for mold production, eliminating both the costs and time associated with molds! In the past, we have achieved: ◎ Cost reductions from 100,000 yen to 25,000 yen for products from other companies! ◎ Delivery time reductions from 4 weeks to 1 week for products from other companies! In our PDF materials, we present case studies on cost reductions in precision sheet metal processing, including die-less forming! If you are designing drawing products and facing issues such as: "The mold costs are too high to prototype" "The mold delivery time is 1 month... I want it shorter!" "I want to prototype the drawing, but the mold costs are too high..." This content will surely be helpful for designers like you, so please download and check the PDF materials! If you have any questions or inquiries regarding the materials or precision sheet metal, please feel free to contact us. We also provide free quotes and will respond promptly!

    Press DiesMold DesignProcessing Contract
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Cost reduction achieved with die-less forming for drawing processes!

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  • Related Link - https://www.crest-grp.com/tech/die.html

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【PDF Document: Table of Contents】 1. What is Precision Sheet Metal Processing 2. Factors Determining the Cost of Precision Sheet Metal Products 3. Case Studies on Cost Reduction through VA/VE in Precision Sheet Metal Processing ■ Key Points for Cost Reduction Design using Simple Molds (Dieless Forming) ■ Key Points for VA/VE Design in Bending and Punching of Precision Sheet Metal ■ Key Points for VA/VE Design in Assembly and Welding of Precision Sheet Metal ■ Key Points for Material, Standards, and Surface Treatment Selection in Precision Sheet Metal Design 4. How Excellent Sheet Metal Designers Create Processing Drawings 5. Examples of Precision Sheet Metal Products 6. What is Dieless Forming (Simple Molds) 7. Company Overview 8. Information Dissemination *For more details, please refer to the document. 【Processing Items】 ■ Punching (Blanking) ■ Bending ■ Welding ■ Drawing (Dieless Forming) *Dieless Forming is a drawing process that does not require molds, characterized by low cost and short delivery times. ■ Deburring ■ Tapping and Reaming ■ Painting and Treatment ■ Assembly 【Available Materials for Processing】 ■ Steel: SPCC, etc. ■ Stainless Steel: SUS304, etc. ■ Aluminum: A5052, etc. ■ Others: Copper, Brass, Titanium, etc. For more details, please feel free to contact us.

Price information

Prices vary depending on the product, so please feel free to contact us. We also welcome inquiries about cost reduction. 【Past Cost Reduction Examples】 ■ Manufactured automotive parts that cost 1.5 million yen at another company for 800,000 yen, achieving a cost reduction of about 50%! ■ Produced a product that cost 100,000 yen at another company for 25,000 yen, achieving a cost reduction of 75%!

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P4

※Delivery times may vary depending on the product, so please feel free to contact us.

Applications/Examples of results

Please feel free to download the PDF materials and take a look! If you have any questions or inquiries regarding the materials or precision sheet metal processing, please do not hesitate to contact us. Requests for estimates are also free and will be responded to promptly!

catalog(5)

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Precision Sheet Metal VA/VE Cost Reduction Technical Handbook Vol. 4

Precision Sheet Metal VA/VE Cost Reduction Technical Handbook Vol. 4

TECHNICAL
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Aluminum Welding Sheet Metal to Minimize Distortion to the Limit" Design Technology Handbook "Packed with Design Points to Minimize Distortion Known Only to Capable Designers

Aluminum Welding Sheet Metal to Minimize Distortion to the Limit" Design Technology Handbook "Packed with Design Points to Minimize Distortion Known Only to Capable Designers

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Case Studies of Precision Sheet Metal Fabrication for Medical Device Parts" "We are confident in our quality with ISO 13485 certification!

Case Studies of Precision Sheet Metal Fabrication for Medical Device Parts" "We are confident in our quality with ISO 13485 certification!

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[Free Gift] CREST PRECISION Case Study Materials

[Free Gift] CREST PRECISION Case Study Materials

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Design Technology Handbook for Thin Plate Welding to Avoid Distortion and Cracking: 'Packed with Design Points for Welding Thin Plates with a Thickness of 1.0mm or Less!' *Excerpt Edition

Design Technology Handbook for Thin Plate Welding to Avoid Distortion and Cracking: 'Packed with Design Points for Welding Thin Plates with a Thickness of 1.0mm or Less!' *Excerpt Edition

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Company information

CREST

CREST PRECISION

Manufacturing and processing contract

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CREST PRECISION is a group of experts in prototyping, boasting a record of 3,800 new and prototype projects per month!! ■ Short Delivery Time (Speed) If the specifications are already determined, we can deliver approximately 500mm x 500mm sized products in about 7 days. If you request CREST PRECISION, the fastest production time is just 2 hours!! *This varies depending on specifications and materials. ■ Cost Reduction (Cost) One customer had a prototype project estimated at 100,000 yen before requesting CREST PRECISION. Our estimate was only 25,000 yen! Depending on the case, requesting CREST PRECISION can result in a cost reduction of up to 75%!! *This varies depending on specifications and materials. ■ Quality (Quality) We can handle complex shapes! We focus on personnel development and acquire high-level skills! Therefore, we can accommodate complex shapes!

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