Introducing examples of highly flexible product manufacturing made possible by sand casting! They can also be used in medical devices due to their high airtightness.
We would like to introduce a case study of products related to anesthesia equipment made using the aluminum alloy casting "AC4C-T6." These products are used in operating rooms and require high airtightness and an appealing appearance. We have achieved a high degree of freedom in product manufacturing, made possible by sand casting. We accommodate various prototypes, short delivery times, and small lot sizes, so please feel free to contact us. 【Specifications】 ■ Material: Aluminum ■ Lot size: 1 to 100 pieces ■ Accuracy: Approximately ±0.5mm ■ Weight: 3200g ■ Size: 260mm × 250mm × 60mm *For more details, please refer to the PDF document or feel free to contact us.
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【Materials Used】 ■ Aluminum Alloys - A1, AC2A, AC2B, AC4B, AC4C, AC7A ■ Copper Alloys - CAC203, CAC402, CAC403, CAC406, CAC407, CAC502, CAC702 *For more details, please refer to the PDF document or feel free to contact us. Casting: [Basic Knowledge You Can Understand Just by Reading] is available here https://note.com/satokin5522/ Here is an excerpt introducing [What is Sand Casting]. 【What is Sand Casting】 Suitable for products ranging from 5 millimeters to about 3000 millimeters, with quantities from one to several hundred pieces per lot. A sand mold is created by mixing sand grains with a binding agent or additive such as bentonite (a clay mineral), water glass, or resin. It can accommodate complex shapes and allows for quicker and more cost-effective casting compared to die casting for small production runs. Thank you for reading. Please feel free to contact us with any minor inquiries. We would appreciate it if you could mention, "I saw it on Ipros."
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For more details, please refer to the PDF document or feel free to contact us.
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At Satokin, we are building a unique casting plan to achieve high-precision and high-quality sand casting for both small and large items. We specialize in aluminum and copper alloys, developing our original know-how in sand casting technology, including mold design and sand core design tailored to shapes and specifications, while also working daily on the development of new methods to further improve quality. We have a strong reputation for reliable quality, even for products that require high confidentiality and strict standards against casting defects. By using fine-grained sand molds, we achieve surface roughness comparable to that of metal molds and realize a wall thickness of 1.25 mm through our unique casting methods. 【Main Equipment】 Organic self-hardening sand regeneration treatment machine (alkali phenol) Continuous mixers: 3 units Molding lines: 2 lines (for large items, for small items) Melting furnaces: 5 units (copper alloy: 300kg, 680kg x 2; aluminum alloy: 200kg, 650kg x 2) Luminescent analysis device: 1 unit Three-dimensional measuring machine: 1 unit Fine cutter: 1 unit Vacuum pump: 1 unit Shot blast machines: 2 units (drum type, table type) Cranes: 4 units of 2.8t, 2 units of 1t (jib type)