Sand casting using "AC4C-F"! Introducing a case study on the production of LED lighting covers with a focus on the casting surface quality.
We would like to introduce a case study of an LED lighting cover made using aluminum alloy casting "AC4C-F." Since this project emphasizes the surface finish, fine-grained sand was used. It is a suitable product for lighting fixtures and architectural components. Although this project is prone to distortion due to its size and shape, corrections have been made. 【Specifications】 ■ Material: Aluminum ■ Lot: 1 to 100 pieces ■ Accuracy: Approximately ±0.5mm ■ Weight: 8kg ■ Size: 600×400×80 *For more details, please refer to the PDF document or feel free to contact us.
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At Satokin, we are building a unique casting plan to achieve high-precision and high-quality sand casting for both small and large items. We specialize in aluminum and copper alloys, developing our original know-how in sand casting technology, including mold design and sand core design tailored to shapes and specifications, while also working daily on the development of new methods to further improve quality. We have a strong reputation for reliable quality, even for products that require high confidentiality and strict standards against casting defects. By using fine-grained sand molds, we achieve surface roughness comparable to that of metal molds and realize a wall thickness of 1.25 mm through our unique casting methods. 【Main Equipment】 Organic self-hardening sand regeneration treatment machine (alkali phenol) Continuous mixers: 3 units Molding lines: 2 lines (for large items, for small items) Melting furnaces: 5 units (copper alloy: 300kg, 680kg x 2; aluminum alloy: 200kg, 650kg x 2) Luminescent analysis device: 1 unit Three-dimensional measuring machine: 1 unit Fine cutter: 1 unit Vacuum pump: 1 unit Shot blast machines: 2 units (drum type, table type) Cranes: 4 units of 2.8t, 2 units of 1t (jib type)