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  6. [Example] Reverse engineering based on 3D scan data.

[Example] Reverse engineering based on 3D scan data.

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last updated:May 12, 2020

MTI.Network
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I will introduce two methods of reverse engineering based on 3D scan data.

There are various methods for reverse engineering, and the choice of method affects the output data. Therefore, it is necessary to select the optimal method according to the purpose of data use and required accuracy. We will introduce two methods of reverse engineering based on 3D scan data, along with their procedures and characteristics. <Reverse Engineering Based on Cross-Sectional Contour Shape> [Step 1] Acquisition of shape data (point cloud data) using a laser scanner. [Step 2] Polygonization and mesh correction. [Step 3] Modeling is performed using 3D modeling software and 3D CAD software. A sketch of the cross-section is created on a reference plane, and solid shapes are generated using functions such as extrusion and rotation. <Reverse Engineering Based on Surface Shape> [Step 1] Acquisition of shape data (point cloud data) using a laser scanner. [Step 2] Polygonization and mesh correction. [Step 3] Modeling is performed using 3D modeling software and 3D CAD software. A surface that fits the mesh to the surface shape is created for all surfaces to generate a solid shape.

    Processing ContractContract measurement3D CAD
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[Example] Reverse engineering based on 3D scan data.

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In reverse engineering based on the contour shape of the cross-section, the modeling is done with geometric shapes, resulting in a larger discrepancy with actual samples (scan data) that have distortions or warping. On the other hand, in reverse engineering based on the contour shape of the cross-section, all surfaces are constructed from the deformed surface of the actual sample, leading to relatively smaller discrepancies with the scan data. To faithfully reproduce the scan data, reverse engineering based on the surface of the outer shape is more suitable, while if modifications are to be made to the created 3D data later, reverse engineering based on the contour shape of the cross-section is more appropriate. This time, we are basing it solely on scan data, but since the point cloud data obtained from a non-contact laser scanner inherently contains significant errors, it is necessary to use a high-precision contact measurement device to more accurately reproduce the shape of the actual sample.

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The equipment and software used are as follows: ■ Laser scanner (Nikon: MMDx50) ■ 3D modeling software for reverse engineering (3D Systems: Geomagic Design X) ■ 3D CAD software (Dassault Systèmes: SOLIDWORKS)

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Testing, Analysis and Measurement

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To support the digitalization of the development and manufacturing processes in manufacturing, we provide a one-stop service for a series of technical services from "reverse engineering" to "prototyping and processing" to "evaluation and experimentation." To implement new processing technologies and production techniques such as 3D scanning, reverse engineering, 3D printing, and resin molding in actual sites, extensive verification and evaluation are required. By outsourcing these processes to us, we believe it will lead to a more effective use of your management resources. Please take advantage of our technical support services for the development, design, prototyping, and evaluation processes in manufacturing, built on the expertise we have cultivated over 20 years of supporting manufacturing development and contract evaluation services.

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