iQ Auto-Plus MPC Ultrasonic Oscillator - Multiple Transducer Connection Possible
iQ Auto-Plus MPC
A compact ultrasonic oscillator that can switch and control up to 8 oscillators and can be integrated into a control panel.
The iQ Auto-Plus MPC is an ultrasonic oscillator that integrates the lightweight and compact iQ Auto-Plus oscillator, which has a solid reputation, with the MPC (Multi-Point Probe Control) unit. When performing multi-point spot welding or multi-point riveting on large components in multiple stages, it can switch and control up to 8 transducers with a single oscillator, thereby reducing the manufacturing costs of assembly equipment. The functions of the iQ Auto-Plus remain unchanged, and it also supports patented output trigger functions, energy control, and distance control (requires an external encoder). Its compact body can be integrated into control panels, and it has a maximum output of 600W (with 1200W models available for 30kHz and 35kHz), providing sufficient capacity for spot welding and riveting.
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basic information
- Achieves stable ultrasonic oscillation with the industry's fastest sampling speed of 0.5ms and 100% digital control of all oscillator functions. - By adding a distance control option in addition to time control, energy control, and external signal control, it is also possible to support distance control using an external encoder. - By connecting the device PLC with iQLinQ-Ethernet/IP (with optional support for CC-Link, Profibus, Profinet, and EtherCAT), all control and monitoring can be performed from the PLC. - By integrating the MPC (Multi-Point Probe Control) unit with the oscillator, not only is the required installation space compact, but wiring work is also reduced, lowering the manufacturing cost of the device. - With the patented output trigger technology, it is possible to stabilize the load on the product at the start of welding, improving welding quality. - Free dedicated software: By installing iQ Commander on a PC and connecting via USB, it is possible to collect not only setting changes but also cycle data and graph data.
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Applications/Examples of results
Medium to large plastic products that require spot welding or riveting in multiple locations (such as door panels, spoilers, bumpers, meter clusters, etc.).
Line up（6）
| Model number | overview |
|---|---|
| 20AM060-UF-C2-XX | 20kHz 600W 100-240VAC (Universal Voltage) |
| 30AM060-UF-C2-XX | 30kHz 600W 100-240VAC (Universal Voltage) |
| 30AM120-2F-C2-XX | 30kHz 1200W 200-240VAC |
| 35AM060-UF-C2-XX | 35kHz 600W 100-240VAC (Universal Voltage) |
| 35AM120-2F-C2-XX | 35kHz 1200W 200-240VAC |
| 40AM060-UF-C2-XX | 40kHz 600W 100-240VAC (Universal Voltage) |
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Company information
Dukane Japan is the Japanese subsidiary of Dukane IAS LLC, headquartered in St. Charles, Illinois, USA. It supports various plastic welding processes with its unique advanced technologies, including ultrasonic servo welders utilizing servo control technology, ultrasonic probe systems that can be controlled and monitored from external PLCs via Ethernet IP connection or CC-Link connection, vibration welders capable of high-precision welding with high mechanical rigidity, and the Servo Weld Plus (Dual Servo) spin welder that performs rotation and pressure control via servo. Additionally, with the motto "One World, One Dukane," it offers comprehensive support in countries and regions outside Japan through a worldwide network that spans major industrial nations. This allows for the relocation of equipment purchased in Japan to overseas locations for local service, as well as the maintenance of equipment relocated from abroad in Japan.