Thanks to the latest laser technology, it is now possible to weld transparent plastic products together without the need for laser-absorbing additives!
Duquesne's laser welding system for plastic parts is designed to enable welding between transparent components without the need for laser absorbers. Utilizing the latest laser technology that significantly increases the laser absorption rate in transparent resins, it can reliably melt optically clear products with highly controlled laser light. Duquesne's Clear-to-Clear laser welding system offers groundbreaking advancements across various industries, including medical devices, electronics, automotive parts, and home appliances. This state-of-the-art laser welding technology is utilized in both high-volume automated production lines and standalone systems for small-batch, diverse products. Duquesne's flexible laser welding system adopts a unique cassette method, simplifying jig replacement and allowing for quick changeovers. The automatic jig recognition function reads the ID of the connected jig via binary signals and automatically loads the stored settings. The jig I/O supports multiple parts handling, integration with various sensors, and workpiece clamping units.
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basic information
- Clean welding without the generation of particles (foreign substances) like burrs. - No impact from vibrations or shocks due to non-contact heating, ensuring no damage to the product. - Welding of natural or transparent plastic products is possible without additives for laser absorption. - Stable welding quality is achieved with a highly controlled laser scanning unit. - A CCTV camera is installed near the laser scanning unit, allowing for monitoring of the welding area on a touch panel. - Intuitive operation is provided by the dedicated control software "LaserLinQ." - The cassette-type jig allows for quick changeovers, with previously saved settings automatically loaded instantly.
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Applications/Examples of results
Medical devices, bio products, automotive parts, home appliance parts, electrical and electronic devices, etc.
Detailed information
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You can choose from three models: NRGt300, NRGt400, and NRGt600, depending on the product dimensions, and the product input/output can also be selected from either a slide type or rotary type.
Line up（3）
| Model number | overview |
|---|---|
| NRGt 300 | Class 1 laser, welding space: 350 x 400mm (single) |
| NRGt 400 | Class 1 laser, welding space: 450 x 400mm (single) |
| NRGt 600 | Class 1 laser, welding space: 550 x 600mm (single) |
catalog（2）
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Company information
Dukane Japan is the Japanese subsidiary of Dukane IAS LLC, headquartered in St. Charles, Illinois, USA. It supports various plastic welding processes with its unique advanced technologies, including ultrasonic servo welders utilizing servo control technology, ultrasonic probe systems that can be controlled and monitored from external PLCs via Ethernet IP connection or CC-Link connection, vibration welders capable of high-precision welding with high mechanical rigidity, and the Servo Weld Plus (Dual Servo) spin welder that performs rotation and pressure control via servo. Additionally, with the motto "One World, One Dukane," it offers comprehensive support in countries and regions outside Japan through a worldwide network that spans major industrial nations. This allows for the relocation of equipment purchased in Japan to overseas locations for local service, as well as the maintenance of equipment relocated from abroad in Japan.