The "Cutting Revolution" brought by Mastercam's Dynamic Motion.
■ It is possible to discharge a large amount of chips in a short time! ■ The tool is less likely to break even with small diameter tools and difficult materials! ■ Not only is there a significant reduction in running costs, but processing time is also shortened! All the concerns of engineers involved in cutting processing will be solved by Mastercam's unique processing methods and the expertise of Zenetek's engineers! *This explanation focuses on the effects obtained by using Mastercam, a 3D CAD/CAM system, and its unique logic called "Dynamic Machining."
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basic information
■Mastercam's "Dynamic Machining" "Dynamic Machining" is a machining method that maintains down-cutting with single-edge cutting through unique machining trajectories that have never been seen before. Additionally, by increasing the depth of the Z cut amount (ap) per pass, it increases the cutting volume removed by the outer edge of the tool and shortens the overall cutting distance. Furthermore, while rough machining has recently become dominated by trochoidal machining, other CAM software's tool paths change the cutting feed rate to avoid areas with cutting load, Mastercam's Dynamic Machining can create tool paths with a constant cutting thickness, ensuring that the cutting feed rate remains constant. 【Benefits】 1: Time Reduction By utilizing the entire length of the tool's edge and maintaining constant cutting resistance, the feed speed can be increased, allowing for the discharge of more chips in a shorter time. 2: Improved Tool Life By controlling the engagement angle, the tool load can be kept constant, and since the cutting load is consistent, small-diameter tools and difficult materials are less likely to break. 3: Cost Reduction Due to the ability to maintain stable machining at all times, tool life is extended, and machining time is reduced, significantly lowering running costs.
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Applications/Examples of results
The decisive difference between "Mastercam's Dynamic Machining" and other companies' CAM software tool paths is the stability of the contact angle and pitch between the workpiece and the tool. A characteristic of dynamic machining is the automatic switching between spiral machining and trochoidal machining. Due to the movement of the tool path, the depth of cut and contact angle can vary greatly, making it common for a consistent machining load to be difficult to maintain. In contrast, Mastercam's dynamic tool path allows for machining with a stable cutting load without disrupting the contact angle. Additionally, the most effective application in practice is "high material removal machining" achieved through low rotation, deep cuts, and high feed rates.
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Company information
Our company was established in 1985, primarily focusing on system development centered around software for personal computers, electronic devices, and electrical equipment. Currently, our main business since establishment includes system development primarily involving embedded software and hardware, as well as engineering solutions centered on the import and sales agency of 3D CAD/CAM software "Mastercam," discrete event 3D simulation software "FlexSim," and robot offline teaching system "Robotmaster." Additionally, we are engaged in providing the disaster location automatic notification application service "Kokodayo."