Design Technology Handbook for Aluminum Welding Sheet Metal to Minimize Distortion to the Limit
Don't miss out! Introducing design points that only skilled designers know to minimize 'aluminum welding distortion' to the extreme! A must-read for designers struggling with distortion!
In the complete version of the handbook, we introduce: ◎ 11 examples of VE design in aluminum welding ◎ 10 examples of aluminum welding production! For designers facing concerns such as: "Is there any way to reduce this distortion?" "I want to procure welded products at a lower cost!" "Is there a way to make the finish look cleaner...?" this content will surely be helpful. Please download the sample and take a look! If you would like the complete version of the handbook, please contact us via 'phone' or 'inquiry,' and we will gladly provide it to you for free immediately. Our aluminum welding is characterized by 'distortion minimized to the extreme.' Generally, aluminum welding requires very high technical skill due to reasons such as: ◎ It is soft and prone to distortion ◎ It is weak to heat and the base material melts quickly ◎ The oxide film interferes with welding However, our aluminum welding can consistently supply distortion-free aluminum welded products by quantifying parameters such as: ◎ Plate thickness and shape ◎ Welding speed ◎ Type of welding ◎ Product application and optimizing the welding conditions! For inquiries or requests for estimates regarding aluminum welding, please feel free to contact us!
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"Aluminum Welding Sheet Metal to Minimize Distortion to the Limit" Design Technology Handbook Complete Edition: 26 Pages **Table of Contents** ■ About CREST PRECISION ■ VE Case Studies ◎ Adoption of half shear (dowel) for positioning to reduce work time ◎ Two design points to avoid distortion in aluminum thin plate welding ◎ Relaxing tolerances on hole pitch near welds to reduce costs ◎ Avoiding welding to reduce costs when there are no strength issues ◎ Adoption of "Welded R Finish" for high quality and cost reduction ◎ Changing from welding to rivet structures to prevent rust ◎ Switching from TIG welding to spot welding to reduce costs ◎ Cost reduction through the use of spot welding in box-shaped products ◎ Cost reduction through structural design suitable for spot welding ◎ Relationship between plate thickness and welding pitch in spot welding ◎ Cost reduction in corner window welding by using angle materials ■ Product Examples ◎ Aluminum welded cover ◎ Aluminum welded cover ◎ Aluminum side welded cover ◎ Aluminum thin plate welded cover ◎ Aluminum laser welded products ◎ Aluminum welded frame ◎ Aluminum thin plate enclosure ◎ Aluminum enclosure ◎ Aluminum enclosure ◎ Aluminum enclosure (TIG welded) ■ To Designers of Aluminum Welded Products
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Prices vary depending on the product, so please feel free to contact us. We also welcome inquiries about cost reduction. 【Past Cost Reduction Examples】 ■ Manufactured automotive parts that cost 1.5 million yen at another company for 800,000 yen, achieving approximately 50% cost reduction! ■ Produced a product that cost 100,000 yen at another company for 25,000 yen, achieving a 75% cost reduction!
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If you would like the complete version of the handbook, please contact us via "phone" or "inquiry," and we will gladly provide it to you for free right away. For any inquiries or requests for estimates regarding aluminum welding, please feel free to contact us!
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CREST PRECISION is a group of experts in prototyping, boasting a record of 3,800 new and prototype projects per month!! ■ Short Delivery Time (Speed) If the specifications are already determined, we can deliver approximately 500mm x 500mm sized products in about 7 days. If you request CREST PRECISION, the fastest production time is just 2 hours!! *This varies depending on specifications and materials. ■ Cost Reduction (Cost) One customer had a prototype project estimated at 100,000 yen before requesting CREST PRECISION. Our estimate was only 25,000 yen! Depending on the case, requesting CREST PRECISION can result in a cost reduction of up to 75%!! *This varies depending on specifications and materials. ■ Quality (Quality) We can handle complex shapes! We focus on personnel development and acquire high-level skills! Therefore, we can accommodate complex shapes!
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