Why not take the first step towards a smart factory with a small investment? Experienced improvement consultants will also support you in on-site improvements.
■Have you ever experienced this in your factory? - Sharing production information smoothly with other departments is not happening. - Data can be collected from equipment, but the analysis is too difficult to perform. - Interested in new systems, but can't use them because the equipment is old. - A system was implemented before, but the site couldn't make good use of it. Manufacturing data is meant to be used on the shop floor. If the site can't utilize it, it has no meaning. iXacs is a monitoring system developed at Asahi Tekko Co., Ltd., a manufacturer of automotive parts, with a focus on being easy for the people on the shop floor to use. With iXacs, Asahi Tekko achieved an average productivity increase of 43% across 100 lines and a cost reduction of 300 million yen in just two years. The secret lies in three commitments to "close connection to the shop floor": 1. Focus on the data truly necessary for Kaizen. 2. Data can be obtained from old equipment using external sensors. 3. Easy installation allows for 24/7 monitoring. With iXacs, the time previously spent on manual data collection and analysis has been significantly reduced, enabling a faster cycle for Kaizen activities.
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basic information
○Main Features - Monitor Summary: Displays the operational status of equipment, part numbers, planned quantities, actual quantities, cycle time (CT), output rate, and availability rate in real-time for each manufacturing group. - Monitor Details: Displays graphs based on the Toyota Production System in addition to the items in the Monitor Summary for each manufacturing line. - Andon: Allows real-time listing and modification of the operational status of equipment for each manufacturing line. - Report: Enables data aggregation of specified items for each manufacturing line at designated dates and creates reports.
Price information
Please contact us through our company website. *1 It varies depending on the configuration and quantity. *2 It is an annual renewal contract. (Maintenance costs and support during the contract period are included in the contract fee.)
Price range
P4
Delivery Time
P3
※The delivery time may vary depending on the quantity, so please feel free to contact us.
Applications/Examples of results
More than 200 companies
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Company information
At i Smart Technologies Co., Ltd., our mission is to enhance the productivity of small and medium-sized enterprises. By utilizing a simple system configuration, we can install retrofitted sensors on our customers' equipment in about an hour to automatically collect data, allowing for real-time monitoring of operational status. At Asahi Tekko, a manufacturer of automotive parts, we have significantly accelerated improvement activities, achieving an average increase of 34% in output per hour across 80 lines and reducing capital investment by approximately 400 million yen. Furthermore, we have already realized annual labor cost savings of over 100 million yen.
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