Welding is possible even with a plate thickness of 1.0mm or less! Introducing the design points of 'thin plate welding' known only to capable designers! A must-read for designers and developers!
In the complete version of the handbook, we introduce: ◎ 14 examples of VE design in thin plate welding ◎ 7 examples of thin plate welding production! For thin plate welding with a thickness of 1mm or less, if you are a designer facing concerns such as: 'Is there any way to address this distortion?' 'If we could weld thin plates, we could make it lighter...' 'I want to finish the welded parts more beautifully!' This content will surely be helpful to you. Please download the sample of the handbook and take a look! If you would like the complete version of the handbook, please contact us by phone or inquiry, and we will gladly provide it to you for free immediately. Generally, 'thin plate welding with a thickness of 1mm or less' requires very high technical skills due to reasons such as: ◎ Heat easily transfers, leading to distortion ◎ The base material can melt and create holes ◎ It is prone to welding cracks However, our thin plate welding can quantify parameters such as: ◎ Plate thickness ◎ Shape ◎ Welding speed ◎ Type of welding ◎ Product application and optimize welding conditions, allowing us to consistently supply high-quality thin plate welded products! For inquiries or requests for quotes regarding thin plate welding, please feel free to contact us!
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Complete Version: 26 Pages [Table of Contents] ■ About CREST PRECISION ■ VE Case Studies ◎ Cost reduction by avoiding welding when there are no strength issues ◎ Cost reduction by switching from TIG welding to spot welding ◎ Relationship between plate thickness and welding pitch in spot welding ◎ Two design points to avoid distortion in aluminum thin plate welding ◎ Shortening work time by adopting half shear (dowel) for positioning ◎ Cost reduction by converting from machining to bending and welding processes ◎ Relaxing tolerances on hole pitch near welds to reduce costs ◎ Achieving high quality and cost reduction by adopting "welded R finish" ◎ Preventing rust by changing from welding to riveted structures ◎ Cost reduction by adopting spot welding in box-shaped products ◎ Cost reduction through structural design suitable for spot welding ◎ Cost reduction by using angle materials in welding corner windows ◎ Preventing pinhole occurrence by adopting soldering and brazing ◎ Improving appearance and reducing costs by switching from welding to adhesive ■ Product Examples ◎ Aluminum welding cover ◎ Stainless steel box ◎ Aluminum side welding cover ◎ Aluminum thin plate welding cover ◎ Aluminum laser welded products ◎ Aluminum welding frame ◎ Aluminum thin plate enclosure ■ For Designers of Thin Plate Welded Products
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Prices may vary depending on the product, so please feel free to contact us. We also welcome inquiries about cost reduction. 【Past Cost Reduction Examples】 ■ Produced automotive parts that cost 1.5 million yen at another company for 800,000 yen, achieving a cost reduction of about 50%! ■ Produced a product that cost 100,000 yen at another company for 25,000 yen, achieving a cost reduction of 75%!
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If you would like the complete version of the handbook, please contact us via "phone" or "inquiry," and we will gladly provide it to you for free right away. For consultations or requests for estimates regarding aluminum welding, please feel free to contact us!
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CREST PRECISION is a group of experts in prototyping, boasting a record of 3,800 new and prototype projects per month!! ■ Short Delivery Time (Speed) If the specifications are already determined, we can deliver approximately 500mm x 500mm sized products in about 7 days. If you request CREST PRECISION, the fastest production time is just 2 hours!! *This varies depending on specifications and materials. ■ Cost Reduction (Cost) One customer had a prototype project estimated at 100,000 yen before requesting CREST PRECISION. Our estimate was only 25,000 yen! Depending on the case, requesting CREST PRECISION can result in a cost reduction of up to 75%!! *This varies depending on specifications and materials. ■ Quality (Quality) We can handle complex shapes! We focus on personnel development and acquire high-level skills! Therefore, we can accommodate complex shapes!