Are you giving up on welding because it's too small? Fine welding with a bead width of Φ0.1 mm using fiber laser welding.
New proposal! Full perimeter welding of 1mm square work size with joint attachment! No molds required, allowing for speedy and low-cost production for small lots. This greatly expands the possibilities for prototype development and design. We have specialized laser cutting machines and welding machines for thin sheet precision, so please leave the design of dedicated jigs, precise cutting, and welding to us.
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basic information
This die is made from SUS304 thin sheet with a thickness of 0.05mm, manufactured entirely through thin sheet welding without any bending processes. Our company's characteristic is that we can weld even such thin sheets without distortion, and we are also capable of handling micro-sized fine welded products. Precision sheet metal of small sizes tends to have a thin thickness, which increases the technical difficulty of bending and welding processes. Furthermore, there is a growing demand for small and intricate products across the entire Japanese industrial sector, including electronic and medical devices. We hope that our fine welding technology and thin sheet welding technology can be of assistance in this field. Material: SUS304-CSP Thickness: 0.05mm Welding: Full circumferential welding on 12 edges Welding machine used: Fiber laser welding machine
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Applications/Examples of results
We have a track record of receiving orders for welding 0.5 mm chips in the prototype development of sensors and electrodes.
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Company information
Mazda Corporation offers ultra-fine and ultra-thin plate welding processing and precision sheet metal work starting from a thickness of 0.05 mm. In precision sheet metal work, especially welding of thin plates using fiber laser welding machines, we have received numerous orders in the prototype and development fields. We can accommodate work sizes as small as 1 mm square and have extensive experience in dissimilar material welding. - There are welded products that were given up on due to being too thin. - High-cost molds were created for a single prototype. Please consult with us once! Additionally, we are confident in our ability to respond to ultra-short delivery times, including same-day shipping, and our capability to handle single items and prototypes. We also excel in proposing value analysis (VA) and value engineering (VE) that directly enhance the value of our customers' products. Feel free to contact us with your requests.