Normally, the press-fitting done with two machines will be adjusted to one machine.
Press-fitting two products into one. In a single process, it is also possible to press-fit multiple products of the same type in sequence. For example, with three types of products A, B, and C, it might be A → C, then B → C (with A already press-fitted). Previously, this was handled by separate press-fitting machines for each. After various verifications, we proposed a solution where the press-fitting heads are different, but by incorporating a mechanism to change the heads, we can perform the press-fitting with a single machine. This proposal was evaluated and adopted by a major automobile manufacturer. We cannot display the products, so we are providing an image for reference. We aim for various approaches. Please feel free to consult or inquire.
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basic information
Implementation results: By consolidating two units into one, it enables cost and labor hour reduction, as well as space saving.
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Major automobile manufacturer automotive parts We will develop concepts based on various considerations, aiming for cost reduction and quality improvement. Please feel free to consult with us.
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Company information
We are a manufacturer specializing in the design and production of dedicated machines, including press-fitting and testing/measurement devices, as well as robots. Regarding press-fitting, we have developed our own testing equipment that can provide numerical suggestions, such as load, even in the prototype stage, and we accept various consultations that include specifications and design issues. With the aim of proposing solutions to "customer challenges and concerns," we have seen a demand for automation in press-fitting machines and inspection devices in recent years. For example: - Equipment that includes loading and unloading (packaging) for press-fitting devices - Inspection of products from all directions (automation of visual inspection) To respond more precisely to these needs, we have introduced robots in-house, evolving our role from mere transportation to verifying and proposing changes to the work itself. Leveraging our past achievements, we are open to various consultations from across the country, even for projects that have been declined elsewhere, maintaining a challenging attitude without being constrained by fixed ideas. We aim to provide flexible proposals tailored to our customers, understanding the pros and cons of "sometimes with robots, sometimes without." In 2022, to tackle new jigs that had been abandoned due to multiple product compatibility and weight limitations in traditional metal processing, we introduced a 3D printer.