To suppress tool deflection, it is important to consider "tool selection based on rigidity"! Technical materials that are helpful for training CAM operators are currently available!
To improve the accuracy of NC machining, controlling "tool deflection" is essential. However, issues such as tool engagement occurring at the vertical walls, corners, and recesses of rib grooves (see image) can lead to machining troubles. To achieve direct engraving without causing these problems, there are three important points to consider: 1. During roughing of rib groove shapes, keep the deflection of the cutting edge below the finishing allowance. 2. To reduce the deflection of the cutting edge, minimize the cutting resistance acting on it. 3. Increase tool rigidity within permissible limits concerning the height of the machining shape and the slope angle of the vertical walls. Therefore, to perform stable cutting operations with small-diameter tools of Φ4 or less, selecting "sturdy" tools, such as pencil neck tools, becomes particularly important. For more details, please refer to the PDF document. If you have any questions, please feel free to contact us.
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We are currently providing technical materials on 'Three Points for Successfully Processing Rib Groove Shapes.' If you are facing issues with processing improvements or quality precision enhancements, please take a look.
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Mainly focusing on automotive and motorcycle-related parts, large aluminum die-casting molds, plastic molds (resin molds), precision molds for electronic components, press prototype molds using castings and zinc alloys, and forging molds made from high-hardness hardened materials, etc.
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If you have any questions regarding tools, processing conditions, or processing methods, please feel free to contact us.
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"Tool Communication" Our products are born from communication with our customers. To provide products and services that are trusted and genuinely satisfying, OSG values the dialogue with customers through tools, which we call "Tool Communication." "Shaping Your Dreams" We want to shape the dreams of each and every customer. Driven by this desire, we continue to take on challenges and support the global manufacturing industry on a worldwide scale. The era is experiencing a significant paradigm shift in cutting-edge technologies such as electric vehicles, healthcare, and clean energy. We will collectively work on the development of advanced technologies that capture the needs and seeds of future technologies, including research on new materials, the latest coating technologies, and environmentally friendly products.