MotionBoard Case Study: Improving Productivity through Centralized Management via Visualization
MotionBoard is an essential tool in factories.
■Client Introduction A leading tool manufacturer with the highest global market share. ■Background Each manufacturing facility is equipped with control PCs that collect operational data to a network-connected host computer, but there was no system in place to visualize and manage that data in real-time. Additionally, production performance was only aggregated daily using Excel, which sometimes resulted in discovering the production numbers fell short of the planned numbers only the next day. ■Challenges - Wanted to visualize the operational data of manufacturing equipment aggregated in the host computer in real-time. - Production performance values could only be aggregated daily using Excel. ■Effects - Developed a dashboard displaying production plans and actual performance in a Gantt chart within half a day. - Instantly notified operators of manufacturing equipment requiring intervention through a "red" signal on the dashboard. - Enabled real-time verification of actual performance numbers against planned figures for each manufacturing device, leading to improvements in equipment utilization rates.
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basic information
◇ Standard connection to the database ◇ Aesthetic design and user-friendliness of the dashboard ◇ Data from in-house manufactured equipment can be easily linked to MotionBoard
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Applications/Examples of results
◆Achievements - Manufacturing industry - Information and communication industry - Financial industry - Food industry - Service industry etc.
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Company information
Our company develops and sells a "Maintenance Management System" for managing and operating various plants, factories, and other facilities and assets. Currently, this system is undergoing significant evolution into one that incorporates IoT technologies, such as sensor information and input from tablet devices, as well as AI technologies like machine learning, featuring functions for failure prediction and automatic scheduling. Additionally, as part of the recent trend towards digital transformation (DX), there is a growing movement to digitize and automate manufacturing processes and research and development sites in factories to enhance operational efficiency. In line with this trend, our company provides a solution aimed at improving efficiency in research and development environments, known as the Laboratory Information Management System (LIMS), which includes features such as workflow management, data tracking, data management, data analysis, and integration of electronic lab notebooks.