Monitoring welding spots to achieve zero outflow of insufficient spots! Background of the development of the welding spot monitoring system.
Introducing the background of the development of the shot count monitor. Due to mistakes made by operators in several hundred lots, a product with insufficient welding points was produced and flowed out to the customer as is. As a result, all delivered products were inspected at the customer's warehouse. Consequently, we were forced to review the inspection process, which increased the inspection man-hours. In response, the welding point monitoring monitor 'SCM-044A' was developed, which can display the number of welding points and production numbers in real-time, allowing for management by each operator. [Development Trigger] ■ Problem Occurrence - A defective product with insufficient welding points was produced due to an error by the welding operator and flowed out to the customer. ■ Problem Response - All delivered products were inspected at the customer's warehouse. ■ Problem Countermeasures - We were forced to review the inspection process, which led to an increase in inspection man-hours (not reaching a fundamental solution to the problem). *For more details, please refer to the PDF document or feel free to contact us.
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basic information
**Points Improved by the Introduction of This Product** ■ Visualization of Abnormalities - Real-time display of the number of hits and production quantity allows for management by each worker. ■ Prevention of Nonconformities - Detects welding current to accurately capture processing and count the number of welding hits. - A buzzer that signals completion of hits and errors can be placed within reach, significantly reducing the likelihood of mistakes. ■ Prevention of Nonconformities from Escaping - Monitors the number of processes and products in real-time, notifying when the set number of hits is completed. Workers can prevent operational errors by performing a reset input, achieving a high effect in preventing the outflow of defective products. *For more details, please refer to the PDF document or feel free to contact us.*
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*Please use this for spot welding machines and press machine dot management. For more details, please refer to the PDF document or feel free to contact us.*
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We are engaged in the manufacturing and sales of the patented welding counter SCM-044A.