Gas release measures: Reducing molding defects! Improving quality! 'Mold vacuum device'
MV System MV-01 Standard Specifications
[Deaeration Results] Achieving overall productivity improvement! The eternal theme of plastic injection molding, mold gas venting measures, is entrusted to the mold vacuum system MV system.
The mold vacuum extraction device MV system removes air and filling gas from the mold using vacuum technology during the injection molding process, achieving a reduction in molding defects, stabilization of molding conditions, and overall improvement in quality and productivity. For the eternal theme of plastic injection molding, let the mold vacuum extraction device MV system handle gas venting. The MV system is a gas venting device for molds specifically designed for plastic injection molding. The MV system fundamentally removes air that originally exists in the mold and filling gas that enters the mold during filling using a vacuum pump and vacuum technology. ● Expected benefits of the MV system: - Extension of mold maintenance cycles (improved productivity) - Reduction of internal mold pressure (countermeasures against sink marks, warping, and burrs) - Quality improvement (enhanced appearance) - Countermeasures against burning and short molds - Feedforward (preventive measures against molding defects) The mold vacuum extraction device MV system adopts a multi-control system, allowing up to two injection molding machines to perform gas venting at arbitrary timings. The MV system, equipped with a multi-control system, helps to reduce capital investment costs for countermeasures against molding defects.
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basic information
The MV system began manufacturing and sales in November 2018. ● MSR Co., Ltd. will exhibit at the Nagoya Plastic Industry Exhibition 2024. Dates: November 20 (Wednesday) to November 22 (Friday), 2024 Exhibition Theme: "Let's start a production system that keeps molds clean." ● Featured in the April 2022 issue of Monthly Plastics by Japan Industrial Publishing, focusing on the latest injection molding technology. ● For topics related to mold gas suction, injection molding gas venting devices, and mold gas venting, please leave it to the MV system. 【Product Lineup】 ● MV-01 .... Standard model, Series 1 ● MV-02 .... Standard model, Series 2 ● MV-H01 .... High vacuum model, Series 1 ● MV-H02 .... High vacuum model, Series 2 ● MV-HP01 ... High-spec model, Series 1 ● MV-HP02 ... High-spec model, Series 2 * All models are compatible with multi-control systems. * Consultation with technical staff is required for specification selection. * Specifications are for Japan (50Hz/60Hz). * Sales are limited to within Japan.
Price range
Delivery Time
※Approximately 45 days after your order, as of March 2024.
Applications/Examples of results
【Effect Examples】 ● PP/G50: Defective scorching due to mold vent blockage → Production possible without mold maintenance up to planned production quantity ● PA66/G45: Mold maintenance due to vent blockage, once a week → Once every three weeks *Molding becomes possible up to planned production quantity ● POM: Defective texture transfer (gas adhesion) defect rate 2% → Achieved 0% defect rate, molding possible up to planned production quantity ● ABS: Defective weld points (welds are noticeable) 30% Achieved 0% defect rate for weld points (increased filling rate due to reduced internal pressure) ● PC/ABS: Defective plating of automotive emblems 5% → Achieved over 99% yield after vapor deposition (due to improved material quality) Others 【About DEMO Machine Rental】 MSR offers a DEMO machine for the mold vacuum device MV system. *Rental is chargeable. The rental period for the DEMO machine is from 1 day to 30 days. Contact Information MSR Corporation, Miyazaki Phone: 027-373-4061 Mobile: 090-3913-0912
Detailed information
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MV-01 Standard Specifications 3-Stage Specifications
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MV-H01 High Vacuum Model Sales Specifications from September 2021
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Company logo
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MSR Miyazaki Solutions Representative: Mikiya Miyazaki
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Mold Vacuum Drawing Device MV-01 Space-saving design
Line up（3）
| Model number | overview |
|---|---|
| MV-01 | Standard specifications, maximum operating vacuum -80 kPa |
| MV-H01 | High vacuum model, maximum vacuum -101.12 kPa |
| MV-HP01 | High-spec model, maximum vacuum -93 kPa ※Overwhelming design exhaust model |
catalog（3）
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Company information
MSR Corporation specializes in addressing molding defects in the plastic injection molding process. In February 2021, we incorporated and aim to be a company that contributes to plastic molding technology in our specialized field. Since November 2018, we have started manufacturing and selling the MV system for mold vacuum forming. 【Exhibition Information】 We will be exhibiting at the Nagoya Plastic Industry Exhibition 2024. Date: November 20, 2024 - November 22, 2024 Location: Port Messe Nagoya (Nagoya International Exhibition Hall)