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  6. Wire processing (forming processing)

Wire processing (forming processing)

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Wire processing (forming processing)

last updated:Apr 21, 2023

バネ・線材加工品メーカー|コムラ産業
バネ・線材加工品メーカー|コムラ産業
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We specialize in wire processing (forming processing) utilizing spring manufacturing technology. We deliver products in the shapes requested by our customers. The shapes are completely customizable.

It is used for a wide range of applications, from automotive-related parts to construction materials, stationery, and everyday goods. Our company listens carefully to our customers about their intended use and operating environment to determine the material and shape. We are also skilled in complex shapes, difficult-to-process items, and composite products with various springs and pressed parts, so please consult us. We can accommodate wire diameters from 0.4mm to 8.0mm using molding machines or manual processing, but feel free to inquire about other sizes as well.

    fastenerSpring
product06_img01.jpg

Wire processing (forming processing)

product06_img01.jpg
product06_img01.jpg
  • Related Link - https://www.komurasangyo.co.jp/product-cat/pro06/

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basic information

- Manufacturing wire products of all shapes (forming processing). - Production using materials and surface treatments according to the desired usage environment. - Prototypes can be made from just one piece. Small orders and short delivery times are also welcome. - Specializing in the production of various springs, pressed products, and composite products of other metal processed items and wire products.

Price information

We have in-house production of the necessary jigs for manufacturing, so we can offer a solution with reduced initial costs.

Delivery Time

Please contact us for details

※We will respond promptly.

Applications/Examples of results

Automotive parts Construction-related parts Industrial machinery parts Household goods-related parts, etc. We have a track record of deliveries for all types of industries and companies.

Detailed information

  • IMG_0463.jpg

    "We were turned down by other manufacturers, but can you make it?" "We only have a sample, but can you produce it?" We have the technology and equipment to meet such customer requests. Thanks to advancements in equipment, even difficult processes that were previously only possible through manual labor can now be done, so please feel free to contact us.

  • DSC00768.jpg

    We are also skilled in manufacturing curtain hooks made from stainless steel wire (SUS304) and galvanized wire. We can accommodate wire diameters up to φ4.0 mm. We welcome inquiries regarding shape customization to suit your needs, so please feel free to contact us.

  • DSC00734.jpg

    We accommodate composite products made from wire processed products and spring products. We handle everything from manufacturing to assembly. The materials and shapes will be determined through discussions with our customers. The photo shows a combination of compression springs and wire processed products, but combinations with tension springs, torsion coil spring rings, etc., are also possible.

  • IMG_0477.jpg

    We also handle forming products that require difficult processing. Products that used to be made by hand can now be mass-produced thanks to advancements in machinery. Even shapes like the one in the image can be managed by machines. If you're facing issues with high costs due to hand processing or if no one can accommodate your needs due to the complexity of the processing, we can solve those problems for you.

  • IMG_0502.jpg

    Snap pins are also referred to as R pins or cotter pins. They are used by inserting the straight part into the pin holes of bolts or pipes to prevent rotation and disengagement. While there are various inexpensive standard products available from different manufacturers, custom-made items that deviate from the standard can quickly increase costs. The snap pin shown in the image is a custom-made product that reflects the customer's request. At Komura Industries, we strive to offer competitive pricing while keeping costs as low as possible, so please feel free to consult with us.

  • IMG_0528.jpg

    We also accept the manufacturing of various types of hose clamps. Our company is capable of producing hose clamps in various shapes using materials such as stainless steel and piano wire. The hose clamp in the image was formed without any manual processing using our wire forming machine.

  • IMG_0555.jpg

    Our company is capable of manufacturing spring products using plated wire (steel wire coated with zinc or nickel plating). The image shows a pin band, but we also accommodate compression springs, tension springs, and torsion springs. Please feel free to contact us.

  • IMG_0548.jpg

    We will not only focus on flat wire processing but also challenge ourselves with three-dimensional and complex wire processing products. Creating molds with presses can be costly even for small quantities, but processing with wire allows for relatively inexpensive production! If you have any shapes in mind that you wonder if we can produce, please feel free to contact us.

  • IMG_0549.jpg

    We flexibly accommodate wire products made from thin wire materials. Whether it's stainless steel or piano wire, we can handle products made from thin materials with ease. Of course, we pay close attention to packaging to ensure that the products do not deform during shipping. The wire product shown in the image is made of stainless steel with a wire diameter of φ0.4 mm. Please feel free to contact us regarding the wire diameters and materials we can accommodate.

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Komura Sangyo Co., Ltd. Company Introduction Catalog

Komura Sangyo Co., Ltd. Company Introduction Catalog

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バネ・線材加工品メーカー|コムラ産業

バネ・線材加工品メーカー|コムラ産業

Manufacturing and processing contract

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◎ Difficult processing that cannot be done by machines will be handled by our skilled staff while listening to your requests. Please consult us even for springs that could not be manufactured by other companies. ◎ During manufacturing, we confirm quality with a "Manufacturing Check Sheet," and after production, we conduct load tests and projection inspections using our in-house spring testing machine, issuing an "Inspection Report" based on the results. We deliver high-quality products consistently. We have obtained ISO 9001:2015 certification. ◎ We will definitely make it cheaper than anywhere else! ... Although we cannot say that, we are committed to delivering at your desired price as much as possible. By having strong connections with material wholesalers and in-house production of jigs and molds, we strive to provide low-cost solutions not only for mass production but also for small orders that tend to incur higher costs.

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