Cost reduction (parts machining) hybrid cutting fluid automatic supply device
U.ENG manufactured HCS-100 type hybrid cutting fluid automatic replenishment system
The HCS-100 hybrid automatic replenishment system will enable the Japanese parts processing industry to achieve costs that significantly match those of emerging countries.
Introducing the powerful equipment that supports Japan's parts processing industry, renowned for its processing precision worldwide: the HCS-100 Hybrid Cutting Fluid Automatic Replenishment System. This "hybrid cutting fluid," which combines the properties of water-soluble cutting oil and oil-based cutting oil, eliminates most of the drawbacks of both, allowing users to generate a dream-like cutting fluid that exhibits only the advantages. It replaces the conventional cutting fluid, which consists of 10% cutting oil and 90% water, with a 100% cutting fluid that offers superior performance. Achieve over 50% annual cost reduction with no permanent spoilage or odor generation, extended tool life, reduced processing time, no foam generation, no rust formation, no need for additional fluid, and no replenishment work for operators. Average tank capacity: 300L, dilution ratio: 20 times, number of tanks: 20. The cost difference between conventional equipment and the HCS-100 model results in a reduction of 5.5 million yen annually, totaling 16.6 million yen over three years. All manual replenishment work, new fluid, and additional fluid costs are unnecessary. We also assist target companies with the application process for subsidies of 1/2 and 2/3. For more detailed information, please contact U.ENG. We look forward to seeing further development in the Japanese parts processing industry through cost reduction with this cutting fluid.
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basic information
【Annual Cost】 M/C Units: 20 units Average Tank Capacity: 300L Conventional Cutting Fluid: New oil purchase (dilution rate 20 times) Cutting Fluid Replenishment Cost: New fluid, labor costs + Waste fluid treatment costs (treatment costs + labor costs) Total Annual Cost: 8.2 million yen Hybrid Cutting Fluid: New fluid costs (production costs + additive oil costs) + Replenishment costs (production costs + additive oil costs + no labor costs) Total Annual Cost: 2.7 million yen Annual Cost Difference: 5.5 million yen 【Performance】 ■ Tool Life Extension: Up to 50% Max ■ Processing Speed Increase: Up to 30% Max ■ Processing of Non-water-soluble Cutting Oil Materials: Can be processed ■ Foam Generation: Does not occur as surfactant addition is unnecessary ■ Rust Generation on Workpieces: No rust generation with automatic, reliable maintenance at pH 9 or above ■ Excellent Cleanliness: Frees factory, walls, floors, machine covers, and others from stickiness ■ Automatic Management of Hybrid Cutting Fluid Concentration: Maintains new fluid performance, preventing spoilage and performance degradation For pricing and detailed information, please contact U.ENG LLC, Uchiyama, TEL: 090-5763-3046 U.ENG manufactured HCS-100 type Hybrid Cutting Fluid Automatic Replenishment Device
Price range
P5
Delivery Time
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Applications/Examples of results
Number of machines: Approximately 10 to 30 units per machine. Interlocks with each machine's tank are not required; replenishment will be done with separately arranged tank level upper and lower limit switches and automatic valves. The number of cutting tanks on the machine side will be approximately 10 units per block, and each tank will be connected by a connecting pipe for liquid level management. The replenishment piping to each machine's cutting tank can be extended and connected sequentially.
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Company information
For the metal processing industry, reducing processing costs, minimizing the occurrence of defective parts, and increasing machine operating rates are important challenges. In particular, the chips that accumulate at the bottom of water-soluble cutting fluid tanks are sucked up by pumps, causing pipe blockages, defective products, tool breakage, and decreased machine operating rates. Additionally, the lubricating oil, fine chips, and sludge that float on the surface of the tank can cause the cutting fluid to deteriorate due to bacterial decay and unpleasant odors, drastically reducing its lifespan and increasing processing costs. Our company has been addressing these issues for many years. Users want to collect not only the sludge that accumulates at the bottom of the tank but also the floating sludge. There are complaints about the dewatering of the sludge. Users are troubled by uneven dewatering on the top and bottom surfaces of the recovery basket. Cleaning the basket inside the main unit after sludge recovery is very inconvenient. The FD-1 type sludge cleaner is a product equipped with excellent functions that solve all of these problems, which are not found in conventional products. We highly recommend that you confirm its performance with a demonstration unit.