The HCS-100 Hybrid Cutting Fluid Automatic Replenishment System has achieved a cost that significantly matches that of emerging countries for the Japanese parts processing industry!
Introducing a powerful device that supports Japan's parts processing industry, renowned for its processing precision worldwide: the HCS-100 Hybrid Cutting Fluid Automatic Replenishment System. This "hybrid cutting fluid," which combines the properties of water-soluble and oil-based cutting fluids, eliminates most of the disadvantages of both, allowing users to generate a dream-like cutting fluid that exhibits only the advantages. It replaces the conventional cutting fluid, which consists of 10% cutting oil and 90% water, with a 100% cutting fluid that performs better than ever before. With over a 50% reduction in annual costs, there is no permanent decay or odor generation, extended tool life, reduced processing time, no foam generation, no rust formation, no need for additional fluid, and no replenishment work required from operators. Average tank capacity: 300L, dilution ratio: 20 times, number of tanks: 20. [Cost difference between conventional equipment and HCS-100: 5.5 million yen reduction annually, totaling 16.6 million yen over three years.] There is no longer a need for manual replenishment work, new fluid, or renewal costs. We also assist eligible companies with subsidy applications for 1/2 and 2/3. For more detailed information, please contact U.ENG Uchiyama at 090-5763-3046. We look forward to seeing further development in Japan's parts processing industry through cost reductions achieved with this cutting fluid.
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basic information
【Annual Cost】 M/C Quantity: 20 units Average Tank Capacity: 300L Conventional Cutting Fluid: New oil purchase (dilution rate 20 times) Cutting fluid replenishment cost: New oil + Labor cost + Waste liquid treatment cost (treatment cost + labor cost) Total annual cost: 8.2 million yen Hybrid Cutting Fluid: New liquid cost (generation cost + additive oil cost) + Replenishment cost (generation cost + additive oil cost + no labor cost) Total annual cost: 2.7 million yen Annual cost difference: 5.5 million yen reduction 【Other Performance】 ■ Tool life increase: Max 50% ■ Processing speed increase: Max 30% ■ Processing of non-water-soluble cutting oil materials: Can be processed ■ Foam generation: Does not occur as surfactant addition is unnecessary ■ Rust occurrence on workpieces: No rust occurs with automatic and reliable maintenance above pH 9 ■ Excellent cleaning ability: Releases factory, walls, floors, machine covers, and other sticky surfaces ■ Automatic management of hybrid cutting fluid: Maintains new liquid performance without decay or performance degradation, permanently maintaining an odorless and healthy air space in the factory For price and detailed information, please contact U.ENG, Uchiyama, TEL: 090-5763-3046 U.ENG manufactured HCS-100 model hybrid cutting fluid automatic replenishment device
Price range
P5
Delivery Time
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Applications/Examples of results
Number of machines: Approximately 10 to 30 units per machine. Interlocks with each machine's tank are not required and will be arranged separately; replenishment will be done with liquid level up/down switches and automatic valves. The number of tanks on the machine side will be about 10 units, grouped into one block, and connected with interconnecting pipes for liquid level management. The replenishment piping to the machine-side tanks can be extended and connected sequentially.
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Company information
For the metal processing industry, reducing processing costs, minimizing the occurrence of defective parts, and increasing machine operating rates are important challenges. In particular, the chips that accumulate at the bottom of water-soluble cutting fluid tanks are sucked up by pumps, causing pipe blockages, defective products, tool breakage, and decreased machine operating rates. Additionally, the lubricating oil, fine chips, and sludge that float on the surface of the tank can cause the cutting fluid to deteriorate due to bacterial decay and unpleasant odors, drastically reducing its lifespan and increasing processing costs. Our company has been addressing these issues for many years. Users want to collect not only the sludge that accumulates at the bottom of the tank but also the floating sludge. There are complaints about the dewatering of the sludge. Users are troubled by uneven dewatering on the top and bottom surfaces of the recovery basket. Cleaning the basket inside the main unit after sludge recovery is very inconvenient. The FD-1 type sludge cleaner is a product equipped with excellent functions that solve all of these problems, which are not found in conventional products. We highly recommend that you confirm its performance with a demonstration unit.