We are also conducting experiments with an end mill, assuming similar shapes for the display sample and gasket.
We would like to introduce a case of achieving a mirror finish through cutting processing using PCD tools. Mold manufacturing involves collaborative research on processing technology with various manufacturers of equipment and tools, and it is continuously evolving. The presence of highly skilled technicians who can maximize the capabilities of high-precision machines is a significant strength that enables these efforts. Additionally, in surface accuracy evaluation, we have significantly reduced mold polishing time by enhancing processing accuracy and achieving a finish close to a mirror surface through cutting. We are committed to providing our customers with better products as quickly and stably as possible. Furthermore, we are conducting experiments with end mills, assuming similar shapes for display samples and gaskets. *For more details, please refer to the PDF materials or feel free to contact us.*
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basic information
【Case Study】 <Mirror Finish in Cutting Process Using PCD Tools> ■Material: ELMAX 59HRC ■Total Processing Time: 12 hours 4 minutes ■Coolant: Non-water-soluble cutting oil (oil mist only for roughing) ■Work Size: 25×25×20mm <Surface Accuracy Evaluation> ■Measurement Location: Width A ■Target Value: 20.264mm ■Measured Value: 20.265mm *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Company information
Our company provides a comprehensive service from the design and manufacturing of molds tailored to customer needs to the production of ultra-precision injection-molded products. We design and manufacture high-precision, long-lasting precision molds with a technology of 1/1000mm units. We produce high-speed, high-quality plastic products for automotive batteries. Please feel free to contact us if you have any requests.