In the manufacturing of forged products, we thoroughly eliminate waste in various processes based on common sense, introduce high-performance forging machines, and achieve a cost reduction of over 30% compared to conventional methods!
Nakano Forging Works has maintained a policy of providing high-quality products since its establishment. By introducing new forging technologies using advanced forging machines, we ensure product quality that surpasses previous standards while achieving cost reductions. This is made possible through the consolidation of processes and the stabilization of product reproducibility and quality via numerical control (NC). Furthermore, by shortening production lead times, we significantly contribute to fast delivery and the production of a wide variety of small lots for our customers. **Features** - We have introduced forging technology with excellent product reproducibility through precise numerical control executed by dedicated computers. - We have successfully reviewed traditional manufacturing methods and consolidated manufacturing processes, achieving a rational allocation of personnel and reducing labor costs. - Through precise mold design simulations, we have enhanced mold accuracy, improved forging precision, and reduced the defect rate to nearly zero. - We have implemented a system for producing hollow molded products without burrs, achieving approximately a 30% reduction in material costs and promoting resource conservation. - Compared to the screw press method, we have improved mold misalignment accuracy by 50%, enhancing the core stability of hollow punches to about 1/10 (*). *For more details, please download the PDF or contact us.
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Since our establishment, we have focused on the manufacturing of hot-forged products primarily made of brass, as well as aluminum, copper, and stainless steel. Through our unique integrated production system, which includes mold design and production using CAD/CAM and machining, we respond to our customers' diverse needs with short delivery times and excellent quality control.