By collecting and analyzing data from the manufacturing line and assigning individual IDs to products, we achieve traceability. This contributes to improving product quality and reducing costs.
Factory Conductor is a Manufacturing Execution System (MES) that manages the progress of manufacturing, quality data, and historical information remotely and in real-time. By making the actual state of manufacturing visible, it enables "appropriate" and "timely" improvements. The on-premises version of Factory Conductor that we are introducing allows for customization to create a manufacturing execution system tailored to your company's production line. It enables the extraction of necessary functions, implementation of only the required parts, and the addition of special features or integration with other systems.
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basic information
**Overview** Factory Conductor collects data from the manufacturing line and analyzes the situation. This system is available in two versions: "On-Premise" and "Cloud." The "On-Premise" version we are introducing this time is customized to fit the customer's operations, optimizing work distribution and preventing issues in advance, thereby improving productivity. **Features of Factory Conductor On-Premise Version** Feature 1: Labor-saving Data Collection Collects manufacturing data directly without burdening the production line. Feature 2: Pre-emptive Instructions To quickly respond to detailed requests from the field, the system can be customized as needed under the customer's guidance. Feature 3: Anywhere/Anytime Allows you to grasp the situation on-site, whether domestically or internationally. Feature 4: Visualization of Manufacturing Data Provides manufacturing performance data tailored to the needs of various departments such as manufacturing, line leaders, and quality assurance. Feature 5: Data Accumulation Can be used for a long time to flexibly accommodate future increases in data items. Feature 6: Traceability Assigns an ID to each product and collects product information on a unit basis at each process.
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Applications/Examples of results
At our company, Japan Nobel, we specialize in building MES for assembly lines and have a proven track record of implementing MES in the manufacturing lines of major electronics manufacturers. We have closely engaged with manufacturing sites, addressing various needs specific to assembly lines, from medium-sized factories to large factories with over 10 lines. ● Examples of Utilizing Factory Conductor by Scenario 【Example 1】 Understanding Overall Progress of Manufacturing Results Manufacturing results can be referenced via the internet, allowing real-time monitoring of the site. 【Example 2】 Checking Defective Conditions in Manufacturing Status If a wireless router is available, data collection for quality analysis can begin immediately. 【Example 3】 Achieving Traceability Each product is managed from the start of production to shipment individually. 【Example 4】 Automating Daily Report Creation for Regular Reporting By registering defects and work results on-site, the system automatically aggregates the results, improving the efficiency of daily regular reports. 【Example 5】 Achieving Efficiency and Cost Reduction of the System through Customization To promptly respond to detailed requests from the site, the system can be customized as needed for our customers.
Detailed information
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●Product Management ・Quality Control (Display of defect rates, Display by cause of defects) ・Progress Management (Overall line Andon, Line-specific Andon, Process Andon) ・History Management (Planning records, Product records, Batch display/output of trace information) ●Data Collection ・Automatic Input (Automatic capture from manufacturing equipment) ・Semi-Automatic Input (Automatic reading using barcodes)
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●Visualization by Responsibility 【Features for Manufacturing Staff】 - Process Andon (Understanding Work Pace in Manufacturing Processes) You will be able to constantly grasp the work pace, adjust the work environment according to the situation, and produce the scheduled quantity within the allotted time. 【Features for Line Leaders / Manufacturing Managers】 - Display of Defect Rates and Causes by Fertilizer (Understanding the Current Overall Situation of the Factory) You will be able to continuously understand the factory's situation and consider issues and future policies.
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【Features for Quality Control】 - Product Trend Display (Visualization through graphs and parade charts) You can set work costs and report process errors in monetary terms using parade charts. - Batch Display of Trace Information / Immediate Provision of Analysis Target Data in CSV You can pre-set necessary data such as defect rate lists, defect causes, and manufacturing trends, and obtain analysis data in CSV format immediately when needed.
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Company information
Nihon Nobel is an independent software company. Founded in 1980 with the aim of supporting Japan's manufacturing through IT, we have since provided total solutions that meet the needs for labor-saving and rationalization in industrial fields, including FA systems and measurement control. In recent years, based on the technical expertise we have cultivated, we have developed original products such as the "Embedded Software Test Automation System Quality Commander" aimed at improving software quality, and the "Data Center Environmental Monitoring System iDCNavi" for understanding energy usage. Leveraging the characteristics of a software vendor that is not tied to hardware, we provide flexible solutions tailored to the realities of the field.