[Case Study] Heat Insulation Measures and Energy Saving Improvements for Food Baking Ovens Using Heat Insulation Sheets
High-performance heat-insulating sheet "Netsu Mamore"
We have included a total of 9 cases, including one where simply attaching a sheet to the outer surface of the kiln resulted in a surface temperature drop of about 80°C.
The "High-Performance Heat Shield Sheet" is a product that can cut almost all radiative heat due to its aluminum coating with 99% purity. It is extremely thin, with a thickness of 0.2mm to 0.3mm. It is lightweight, flexible, and easy to install. Additionally, due to a special surface treatment, it is resistant to corrosion from acids and alkalis, as well as electrolysis, allowing for over 10 years of use. By simply applying it to high-temperature equipment in factories, such as kilns, it significantly reduces heat loss. This leads to shorter startup times for kilns and reduced firing times, thereby improving productivity. Furthermore, it protects workers from burns and other accidents, contributing to an improved working environment. This case study collection includes nine installation examples, including those for high-temperature equipment. [Featured Cases] ■ Furnace Heat Mitigation and Energy Saving Improvement Case ■ Kiln Heat Mitigation and Energy Saving Improvement Case ■ Factory Warehouse Roof and West Wall Heat Mitigation Improvement Case ■ Food Factory Ceiling Heat Mitigation Improvement Case ■ Control Panel Temperature Rise Prevention Improvement Case ■ Adsorption Tower Insulation Material Replacement Improvement Case ■ Image Measurement Device Light Shielding Improvement Case ■ Factory High-Temperature Work Site Heat Mitigation Improvement Case ■ Warehouse Heat Shielding Construction Overview
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basic information
【Features and Examples of Use】 ■ Usable with various materials ■ Can be easily cut with scissors, making installation simple ■ Contributes to energy savings with high thermal insulation (reducing heat loss) ■ Portable panels that are easy to install are also available ■ There are cases where the surface temperature of the furnace has decreased by about 80 to 130℃
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Delivery Time
※The delivery date varies depending on the quantity. Please feel free to contact us.
Applications/Examples of results
Installation Examples ■ Protecting workers and equipment from radiant heat Example: Protection of control panels in front of rolling equipment Heat countermeasures to prevent equipment deterioration and malfunction ■ Preventing equipment deterioration and malfunction of distribution boards and control panels Preventing temperature rise inside outdoor distribution boards exposed to direct sunlight in summer and control panels near high-temperature equipment ■ Under roofs, in ceilings, and on walls Lowering the temperature of the building to prevent heatstroke. Reducing air conditioning operating rates for energy-saving effects. ■ Inside the tent of a plant factory Lowering the temperature inside the tent, reducing air conditioning operating rates. Energy-saving effects. ■ Air conditioning outdoor units Increasing capacity in summer, preventing trips, and saving energy. ■ Constant temperature control for chemical storage and precision processing equipment Making it less susceptible to temperature changes in summer and winter, stabilizing quality. ■ Cold water refrigeration equipment and water tanks Especially preventing heat intrusion in summer. ■ Our company's installation examples https://www.tsp-kk.com/%E7%B4%8D%E5%85%A5%E4%BA%8B%E4%BE%8B3/
Detailed information
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The apparent temperature captured by a thermal camera on a mug with hot water covered with a heat-insulating sheet.
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SP-FABW Polyester material curtains, roller screens, etc. Temperature resistance up to 80℃ Thickness 0.3mm SP-SRX Curtains, roller screens, etc. Temperature resistance -70℃ to 90℃ Thickness 0.2mm
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SP-PED Condensation prevention sheet for cold regions, waterproof, corrosion prevention, thickness 0.5mm, temperature range up to 60℃. SP-CH Condensation prevention and cold insulation sheet. Used on factory walls, low-temperature equipment walls, and piping, etc. Temperature range: -20 to 70℃.
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SP-Air Non-combustible Thermal Insulation Sheet, Thermal Insulation, Non-combustible Certification (Ministry of Land, Infrastructure, Transport and Tourism) application in progress, corrosion-resistant treatment, thickness 0.2 mm, temperature range -70℃ to 90℃. SP-PRO General-purpose Non-combustible Sheet, Non-combustible Certification (Ministry of Land, Infrastructure, Transport and Tourism), corrosion-resistant treatment, waterproof, thickness 0.2 mm, temperature range -70℃ to 90℃. SP-HTR High-strength Sheet, Non-combustible Certification (Ministry of Land, Infrastructure, Transport and Tourism), corrosion-resistant treatment completed, thickness 0.2 mm, temperature range +130℃ (can accommodate up to +220℃ depending on the construction method).
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SP-AL8s: Insulation mat for machinery and equipment, with heat shielding and insulation effects, for high-temperature equipment, thickness 8mm, temperature resistance up to 200°C. SP-AL25: Insulation mat for machinery and equipment, with heat shielding and insulation effects, for high-temperature equipment, thickness 25mm, temperature resistance up to 400°C.
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SL-G8 High-temperature equipment, easy heat shielding + insulation, thickness 8mm, temperature resistance up to 200℃ SL-G20 High-temperature equipment, thickness 20mm, temperature resistance up to 200℃
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SL-M10 Insulation Material Melamine Sponge for Food Factories and Clean Rooms, Thickness 10mm, Temperature Range (Safe Operating Temperature 150℃, Maximum 240℃) SL-M15 Insulation Material Melamine Sponge for Food Factories and Clean Rooms, Thickness 15mm, Temperature Range (Safe Operating Temperature 150℃, Maximum 240℃) SL-E6 Insulation Material Special Elastomer for Condensation Prevention in Low-Temperature Piping, Thickness 6mm, Temperature Range -200 to 125℃
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Company information
TSP Corporation offers the following to businesses: ★ Total solutions for energy conservation and CO2 reduction. ★ Proposals for hygiene-related equipment and products. ★ Green maintenance services, including cleaning of air conditioning equipment and complete room sanitization and coating. ★ Various proposals for improving the working environment for employees.