Introduction to "Manufacturing and Performance Analysis Solutions"

For evaluating product performance and examining manufacturing processes! We will introduce solutions related to manufacturing and performance analysis.

In recent years, due to the influence of weight reduction and efficiency improvements, the design and material technologies of automotive components have become increasingly advanced, making considerations such as "how to enhance product performance during the manufacturing process" increasingly important. However, in actual manufacturing processes, products are produced through multiple processes, yet many CAE analyses focus solely on a single process or physical phenomenon. ESI Group proposes to replicate and predict design and manufacturing processes that include multiple processes, challenging to reduce lead times and costs through virtual prototyping. 【Case Studies】 ■ Fatigue durability analysis considering the casting process By faithfully modeling the pressing, welding, and press-fitting processes and transferring the residual stress and strain from each process, we evaluate the impact on the final fatigue strength performance. ■ Impact analysis considering the die-casting process The strength of die-cast products decreases in proportion to the amount of surface oxides entrained during filling. By providing material strength corresponding to the amount of entrainment calculated from die-casting simulations and conducting impact simulations, we achieved a good correlation with actual machine tests. *For more details, please refer to the PDF document or feel free to contact us.

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