For evaluating product performance and examining manufacturing processes! We will introduce solutions related to manufacturing and performance analysis.
In recent years, due to the influence of weight reduction and efficiency improvements, the design and material technologies of automotive components have become increasingly advanced, making considerations such as "how to enhance product performance during the manufacturing process" increasingly important. However, in actual manufacturing processes, products are produced through multiple processes, yet many CAE analyses focus solely on a single process or physical phenomenon. ESI Group proposes to replicate and predict design and manufacturing processes that include multiple processes, challenging to reduce lead times and costs through virtual prototyping. 【Case Studies】 ■ Fatigue durability analysis considering the casting process By faithfully modeling the pressing, welding, and press-fitting processes and transferring the residual stress and strain from each process, we evaluate the impact on the final fatigue strength performance. ■ Impact analysis considering the die-casting process The strength of die-cast products decreases in proportion to the amount of surface oxides entrained during filling. By providing material strength corresponding to the amount of entrainment calculated from die-casting simulations and conducting impact simulations, we achieved a good correlation with actual machine tests. *For more details, please refer to the PDF document or feel free to contact us.
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ESI is a leading company in "virtual prototyping," providing advanced analysis solutions and services that emphasize "the physical properties of materials." As a global enterprise with a presence in over 40 countries, we support innovative virtual design and manufacturing processes that replace physical prototypes and enable rapid decision-making, advocating for the optimal environment for manufacturing. *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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ESI Group is a leading company in "virtual prototyping," providing innovative solutions and services focused on "materials physics." We have developed unique solutions that enable the replacement of physical prototypes and experiments with virtual design, manufacturing, assembly, testing, and evaluation. Leveraging today's cutting-edge technology, ESI's virtual prototyping addresses performance evaluation throughout the product lifecycle, from the start of use to the end of life, proposing a broader concept: Product Performance Lifecycle (TM). This is achieved by creating a Hybrid Twin (TM) that utilizes simulation, physics, and data analysis, allowing for smarter product development, maintaining a connection with the actual product, and enabling performance predictions and maintenance timing throughout the product's usage period.