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  1. Home
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  3. Design and production support
  4. Prototype
  5. Prototype Services
  6. Initial implementation, retrofitted implementation

Initial implementation, retrofitted implementation

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last updated:Sep 03, 2021

ビオラ
ビオラ
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Prototype boards are assembled with manual placement to cut initial costs. Quick turnaround finish.

Our company has several experienced hand soldering staff members. We can hand solder components as small as 0402. If you only need to produce a few pieces for prototypes or have around 100 components, using hand soldering can reduce costs by eliminating programming and metal mask fees, providing a financial advantage. Of course, we can also work with loose components, and we can implement them onto universal boards by reading circuit diagrams. We can accommodate short lead times as well (please consult us). We can also handle machine assembly (IR infrared) for BGA, QFN (with thermal pads), Enpirion, connectors, and more. For leadless components, we will inspect them using X-ray (with a 60-degree tilt) after assembly. Please leave any corrections for assembly defects to us. We offer high quality to our customers along with cost and lead time benefits. Please consider our hand soldering services.

    Prototype Services
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Initial implementation, retrofitted implementation

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Prototype board, component attachment

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ビオラ

ビオラ

Electronic Components and Semiconductors

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The impetus for our work on BGA rework was "environmental protection." Starting around 2002, we began to see a significant number of circuit board repairs that were impossible to fix while conducting mobile phone repair operations. When BGA (IC) was incorporated into mobile phones, adhesive (underfill) was used as a measure to prevent solder peeling. This adhesive reinforces the bonding between the circuit board and the IC, but due to aging and usage conditions such as drops, it can surprisingly crack easily. Later, these cracks can erode the solder of the IC, leading to functional failures. Since mobile phone circuit boards have many functions, the disposal cost for a single unit can be enormous. If IC replacement becomes possible, repairs can be conducted with just the cost of the IC and its replacement, allowing other components to be reused, which we believe connects this recycling technology to "environmental protection." Our company has been committed to creating a more environmentally friendly world through circuit board modification, repair, BGA reballing, and component regeneration long before the term SDGs became widely recognized, emphasizing the importance of the global environment.

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