With a small investment, why not prevent significant opportunity loss and increased repair costs due to downtime from gearbox wear powder?
■Wind Power Generation According to statistics on the operational status of wind power generation in Europe, a leader in wind energy, it has been reported that a remarkable 42.8% of all mechanical troubles stem from gearbox failures. The U.S. National Renewable Energy Laboratory (NREL) states that gearbox failures are more often due to contamination, such as fine metal particles suspended in lubricating oil, which lead to a chain of wear in bearings and gears, rather than being caused by design or quality issues. They emphasize the importance of managing the cleanliness of lubricating oil to prevent excessive costs associated with maintenance difficulties and energy production losses caused by operational downtime.
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■Rolls-Royce Trent 500 Jet Engine The development project for a magnetic filter for the gearbox lubrication line, initiated by MAGNOM at the request of Rolls-Royce, has received formal certification as equipment after more than ten years of extensive research and testing, and has been adopted for the Trent 500 turbofan jet engine used in the Airbus A340. It is one of the most critical pieces of equipment for ensuring safe air operations, but the biggest issue causing failures is how to efficiently remove submicron-level hard metal particles suspended in the oil. The MAGNOM filter has been recognized by Rolls-Royce as the key solution to this problem.
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Applications/Examples of results
■Wind power generation ■Transmission gearbox ■Suction pump filter
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All handled products are primarily imported from the UK, Germany, and the USA, but we maintain close communication with overseas manufacturers and strive to respond quickly and in line with the times.
