The introduction of a synchronous production management system enables seamless integration of production planning, production progress, and inventory management!
In the automotive parts and design manufacturing industry, there were issues with work-in-progress inventory occurring between processes due to different production cycles for each process, and material procurement needed to be synchronized with production progress. To improve productivity, we aimed to streamline and synchronize the flow of goods from receiving to shipping, pursuing optimized processes. We implemented initiatives to reduce material supply and work-in-progress inventory between processes. As a result, we achieved seamless integration of production planning, production progress, and inventory management, eliminating unnecessary inventory and increasing efficiency. [Examples of Support] - We carried out system modifications to allow for flexible handling of production planning, including additions, deletions, moving plans forward or backward, transferring plans between equipment, and interrupting re-production. - We established a system to automatically arrange only the necessary materials from the warehouse in accordance with production progress. - We installed sensors on picking shelves to notify about picking targets and prevent picking errors. - We introduced handheld devices to conduct inspection processes, thereby preventing shipping errors. *For more details, please refer to the PDF document or feel free to contact us.*
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[Customer Challenges] ■ We want to respond flexibly to additions and changes in production plans. ■ We want to synchronize the assembly line with parts supply. ■ We want to prevent misidentification of material parts. ■ We want to enhance inventory management, including preventing incorrect shipments and implementing first-in, first-out (FIFO) methods in the parts warehouse. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Company information
At the Management Center Co., Ltd., we have been responding to our customers' needs by providing business improvement support, information systems (IT solutions), and outsourcing (BPO). Based on the accumulated service examples and know-how, we now combine and integrate each service to offer tailored solutions to our customers as "composite services" in a one-stop manner. We will continue to pursue high quality that meets our customers' management innovation as a reliable partner.