[Case Study of Packaging Design Improvement] Proposal for Enhancing Loading Efficiency of Automotive Parts Returnable Boxes
Introducing a case designed to simultaneously load six items in an upright position with a symmetrical product!
We would like to introduce a case study on improving the loading efficiency of automotive parts returnable containers. To increase the storage rate beyond appearances, we used a 3D camera to capture images of the products. Based on that data, we examined packaging methods that would enhance loading efficiency, considering factors such as orientation and stacking methods. As a result of our proposal, we achieved a stable loading method where the products do not come into contact with each other, allowing for an increase from the previously thought limit of 5 units to 6 units based on our suggestions. If you are facing issues with returnable containers used for in-process transportation, please leave it to us, the professionals in inter-factory transportation of industrial products. 【Case Overview】 ■Product: Returnable container for automotive parts ■Size: 200mm × 110mm × 180mm *For more details, please refer to the PDF document or feel free to contact us.
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Whether it is [one-way] or [commuting], whether cushioning is necessary, and the effects of static electricity... the optimal materials vary depending on the contents. We will propose improvements to the packaging format for the 2024 issue. Tohoku Ueno Co., Ltd. will utilize the many packaging examples we have cultivated so far and various new materials developed in recent years to solve environmental issues, offering the best combinations. We will consider all aspects, including cost, material selection, processing methods, and environmental factors, to meet our customers' needs. We will conduct drop tests using the drop tester from Ransomont, analyze the shock waveforms with test partners, and propose optimal cushioning packaging designs.