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Aspen Plus process simulation software

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last updated:Aug 27, 2025

アスペンテックジャパン/AspenTech
アスペンテックジャパン/AspenTech
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Achieving engineering streamlining through improved simulations! Software for the chemical industry.

AspenTech's simulation software "Aspen Plus" enables the chemical, polymer, and life sciences industries to respond to global economic issues, volatile market conditions, and competitive pressures through performance improvement, quality enhancement, and reduced time to market. 【Reliability】 A leading process simulator built on over 35 years of experience, feedback from top companies, and an award-winning extensive physical property database. 【Intuitive】 Integrates cost estimation, equipment design, energy management, and safety analysis for new process and product designs, enabling "reduced time to market," "elimination of operational bottlenecks," and "cost reduction." 【Flexibility】 Equipped with features for rigorous modeling of a wide range of chemical processes such as polymers, electrolytes, and solids through batch and continuous operations. 【Powerful】 Utilizes rigorous models or hybrid models incorporating AI, achieving faster troubleshooting, online performance monitoring, and real-time optimization through lifecycle modeling from design to operation.

    ModelersimulatorThermo-fluid analysis
aspenplus14.png

Aspen Plus process simulation software

aspenplus14.png
aspenplus14.png polymer.png batch.png jyoryu.png
  • For more details about Aspen Plus, please see here.
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【Examples of Applicable Unit Operations】 - Physical property calculations, solid solubility - Continuous/batch distillation, solvent replacement - Absorption towers, scrubbers *Rate-based - Continuous/batch reactions - Polymerization reactions (free radical, emulsion, suspension, sequential polymerization) - Solid operations (crystallization, drying, pneumatic transport, cyclone) - Gas adsorption (PSA/TSA, etc.) *Aspen Adsorption - Liquid adsorption (chromatography) *Aspen Chromatography - Custom models (membrane separation, fuel cells, etc.) *Aspen Custom Modeler - Batch processes - Safety analysis (safety valves, startup/shutdown, etc.) *Aspen Plus Dynamics - Pressure calculations (piping, pumps, compressors, valves) - Heat exchangers (shell & tube, plate, double pipe, etc.) *Aspen Exchanger Design & Rating - Pinch analysis *Aspen Energy Analyzer - Cost estimation *Aspen Process Economic Analyzer - Digital twin *Aspen Online - Machine learning models *Aspen Hybrid Models

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Pinch analysis software Aspen Energy Analyzer

Pinch analysis software Aspen Energy Analyzer

PRODUCT
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A Japanese pharmaceutical company achieves quality improvement with Aspen Plus.

A Japanese pharmaceutical company achieves quality improvement with Aspen Plus.

TECHNICAL
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Lubrizol's case study on the use of Aspen Plus: Reducing time in new process development.

Lubrizol's case study on the use of Aspen Plus: Reducing time in new process development.

TECHNICAL
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Innovation Fast Track: Saving Time and Costs in New Product Development

Innovation Fast Track: Saving Time and Costs in New Product Development

TECHNICAL
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Improvement of sustainability and increase in profits for polymer companies through digitalization.

Improvement of sustainability and increase in profits for polymer companies through digitalization.

TECHNICAL
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Optimization of carbon capture, utilization, and storage to achieve ambitious sustainability goals.

Optimization of carbon capture, utilization, and storage to achieve ambitious sustainability goals.

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Resource efficiency in chemical manufacturing

Resource efficiency in chemical manufacturing

TECHNICAL
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Aspen Plus: Process simulation for the chemical industry

Aspen Plus: Process simulation for the chemical industry

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Solutions for the realization of a hydrogen society.

Solutions for the realization of a hydrogen society.

TECHNICAL
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Comprehensive Catalog: Engineering Simulation Software

Comprehensive Catalog: Engineering Simulation Software

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Introduction to process simulation technology that includes bio-derived materials and bio-reactions.

Introduction to process simulation technology that includes bio-derived materials and bio-reactions.

TECHNICAL
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Nissan Chemical improves the speed and accuracy of the steam reforming device model using the Aspen Hybrid Model.

Nissan Chemical improves the speed and accuracy of the steam reforming device model using the Aspen Hybrid Model.

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Kaneka utilizes dynamic simulation to improve productivity without additional capital investment.

Kaneka utilizes dynamic simulation to improve productivity without additional capital investment.

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Mitsubishi Chemical detects and avoids product quality issues using the Aspen Hybrid Model.

Mitsubishi Chemical detects and avoids product quality issues using the Aspen Hybrid Model.

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Daicel reduces the number of experiments with Aspen Polymer, accelerating innovation.

Daicel reduces the number of experiments with Aspen Polymer, accelerating innovation.

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The development of process optimization in AspenTech promised by quantum chemistry.

The development of process optimization in AspenTech promised by quantum chemistry.

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News about this product(21)

Case Study: Mitsubishi Chemical Uses Aspen Hybrid Model to Detect and Avoid Product Quality Issues

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Mitsubishi Chemical was facing difficulties in detecting and resolving product quality issues on schedule in specific polymer processes. Therefore, they found an opportunity to address these issues by collaborating with AspenTech. By using Aspen Hybrid Models, the company's process engineers were able to create robust and high-performance models that accurately predict quality issues and support preventive measures. 【Value Created by Adopting AspenTech Products】 • Detection and avoidance of potential quality issues • Significant reduction in on-site sampling work • Shortened time to realize operator value For more details, please refer to the related catalog.

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Case Study: Kaneka Utilizes Dynamic Simulation to Improve Productivity Without Additional Capital Investment

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Due to the increasing market demand for functional resins, the demand for high-value-added products from Kaneka Corporation has significantly increased. To respond to the rising demand, Kaneka needed to rapidly expand production. 【Value Created by Adopting Aspentech Products】 • Improved productivity of existing facilities by 2% without additional capital investment • Minimized the number of prototypes using commercial plants • Reduced engineering time by 3 months For more details, please refer to the related catalog.

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[Case Study: New Listing] Nissan Chemical Improves the Speed and Accuracy of Steam Reforming Equipment Models with Aspen Hybrid Model

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Nissan Chemical Corporation is considering modeling an ammonia plant and conducting a study on cost reduction, initially focusing on steam reforming. The company has struggled to accurately model processes and assets using existing rigorous reactor simulations. This requires temperature profiles of process fluids, and accurately estimating or measuring the temperature distribution within the reactor has been challenging. Due to such constraints in conventional models, the company wanted to try a different approach. Ultimately, they chose Aspen Hybrid Models and Aspen Plus based on first principles. 【Twice the speed】Build models that surpass conventional ones more quickly 【Up to 1%】Cost reduction rate achievable through optimization of steam input 【Improved accuracy and sustainability】Enhance predictive insights through the use of AI For more details, please refer to the related catalog.

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[New Listing] Introduction of process simulation technology including bio-based raw materials and bio reactions.

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As part of the technological development aimed at realizing a carbon-neutral society, the chemical industry is considering the transition to low-carbon raw materials such as bio-based feedstocks. Additionally, by applying biosciences used in various fields such as healthcare, agriculture, forestry, livestock, and fisheries, there is also the possibility of changing processes from traditional chemical reaction processes that require high temperature and pressure to more environmentally friendly bioprocesses. This document introduces how to utilize the newly added bio-based raw material database in Aspen Plus V14 and how to handle bio-reaction (biochemical reaction) processes. It also presents efficient methods for conducting feasibility studies and process design for bioprocesses, which have seen a rapid increase in demand recently. [The following functions are introduced] ■ Bio-based raw material database ■ Bio-reaction (biochemical reaction) ■ Economic evaluation of bioprocesses ■ Case studies using sample files For more details, please refer to the related catalog.

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アスペンテックジャパン/AspenTech

アスペンテックジャパン/AspenTech

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AspenTech, a member of Emerson, is a leading company in industrial software. Major corporations in the oil and gas, chemical, and engineering sectors around the world utilize our cutting-edge software. **Main Applications** - Process Simulation - Process Digital Twin & DX - Plant Cost Estimation - 3D Piping Auto Layout - Advanced Control - Operational Optimization & Automation - Supply Chain Management - Predictive Maintenance & Anomaly Detection - OT Data Integration Platform What sets AspenTech apart from other companies is our deep experience and expertise in the industries we serve. By leveraging this knowledge and incorporating the latest advancements in AI and machine learning into our product portfolio, we drive digitalization throughout the entire asset lifecycle of design, operation, and maintenance of facilities and value chains. **Accelerating Innovation for Sustainability** AspenTech solutions support the realization of net zero through applications such as: - CO2 Capture, CCUS, Decarbonization - Hydrogen & Ammonia - Biomass & Biofuels - Polymer & Chemical Recycling - Energy Conservation

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