[Gift of Manga] Automation of a process that takes 10 people, achieving high-speed output of 1 unit in 2 seconds.
Are you giving up on "automation" in the production site after failing? We will introduce examples of challenges in "automation" in an easy-to-understand manga format!
We are currently offering a manga document (CASE2) that introduces a customer case where our automation technology has achieved labor-saving and efficiency improvements in the inspection process. We successfully automated a process that had previously failed in automation using our technology. This process is presented in a manga format. You can also view CASE1, so please feel free to download it. <Customer's Concerns> ◎ Responded to testing and inspection processes with 10 dispatched employees, including overseas staff. The training time and costs associated with staff turnover were increasing. ◎ Attempted to automate inspections in the past but could not achieve the target of 2 seconds per unit, and there were issues with judgment accuracy. <Solution Process> ◎ Divided the process into eight parts, considering automation for each and solving challenges one by one. ◎ Achieved the target of 2 seconds per unit after analyzing the inspection process and consulting with inspection equipment manufacturers. *This document can be viewed via "PDF Download." Please feel free to contact us with any inquiries.
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basic information
Our company has extensive experience in the design and manufacturing of automatic assembly machines and testing equipment, and we can propose automated systems tailored to our customers' needs, including devices that combine robots. We receive inquiries from all over the country regarding the automation of various processes, including pressing, testing, and measurement. If you are facing challenges with process efficiency or automation, please feel free to contact us.
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*For more details, please refer to the materials. Feel free to contact us as well.*
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Company information
We are a manufacturer specializing in the design and production of dedicated machines, including press-fitting and testing/measurement devices, as well as robots. Regarding press-fitting, we have developed our own testing equipment that can provide numerical suggestions, such as load, even in the prototype stage, and we accept various consultations that include specifications and design issues. With the aim of proposing solutions to "customer challenges and concerns," we have seen a demand for automation in press-fitting machines and inspection devices in recent years. For example: - Equipment that includes loading and unloading (packaging) for press-fitting devices - Inspection of products from all directions (automation of visual inspection) To respond more precisely to these needs, we have introduced robots in-house, evolving our role from mere transportation to verifying and proposing changes to the work itself. Leveraging our past achievements, we are open to various consultations from across the country, even for projects that have been declined elsewhere, maintaining a challenging attitude without being constrained by fixed ideas. We aim to provide flexible proposals tailored to our customers, understanding the pros and cons of "sometimes with robots, sometimes without." In 2022, to tackle new jigs that had been abandoned due to multiple product compatibility and weight limitations in traditional metal processing, we introduced a 3D printer.
![[Example] Reduced the takt time of leak inspection that could not be achieved through automation.](https://image.mono.ipros.com/public/product/image/207/2000730244/IPROS11644049717750049240.PNG?w=280&h=280)
![[Automation Equipment Case Study] Automatic Assembly Device](https://image.mono.ipros.com/public/product/image/8a4/2001485623/IPROS11474066593927401723.png?w=280&h=280)
