[VE Case Study] Reduction of man-hours and cost reduction through integrated mesh molding dies
Achieve cost reduction of insert molded products by realizing an integrated shape of the filter section!
The customer manufactures and sells heating equipment and used filter components to avoid the intake of foreign objects from the air intake. The filter components had a structure where the filter was insert-molded, which incurred costs for purchasing the filter components and performing the insert molding. In this product, we changed from insert molding of the filter components to an integrated molding method using resin, aiming to automate the process from semi-automatic molding by hand to automatic molding using a removal machine. As a result, we were able to reduce labor hours and lower costs. 【Case Study】 ■Before (Before Proposal) - Costs were incurred for purchasing filter components and performing insert molding. ■After (After Proposal) - We were able to reduce labor hours and lower costs. *For more details, please refer to the PDF document or feel free to contact us.
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basic information
【Required Filter Specifications】 ■ A structure that does not tear when objects hit the filter section ■ A structure that does not allow foreign objects to be sucked into the equipment ■ A structure that increases the amount of air intake into the equipment ■ A structure that allows for easy attachment and detachment from the equipment and does not come loose due to vibrations *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Company information
Sangyo Composite Resin is a plastic injection molding manufacturer. Based on the molding know-how and infrastructure cultivated over many years, we continue to provide plastic parts to customers in a wide range of industrial sectors. ■ Supporting manufacturing with "comprehensive strength" 1. 82 electric injection molding machines (clamping force 50–650t, product weight 0.05–3500g) 2. Automated logistics warehouse with 3000 pallets 3. Human resource education (65 nationally certified molding technicians) 4. Molding technology and know-how (capable of handling general-purpose resins to super engineering plastics) 5. Management system certified with ISO9001 and ISO14001, and ISO13485 (with applicable scope) 6. Traceability (introduction of a production management system specialized for injection molding to track the routes of products, parts, and raw materials) ★★★ Announcement ★★★ We will be exhibiting at the 30th Mechanical Components Technology Exhibition (M-tech) from July 9 to 11, 2025. For more details, please check the news or announcements on our company website.