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  6. Case Study of Automated Visual Inspection: Example of Visual Inspection for Extruded Molded Parts

Case Study of Automated Visual Inspection: Example of Visual Inspection for Extruded Molded Parts

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Image Processing Appearance Inspection System "iVision"

last updated:Aug 06, 2024

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A case study of automating visual inspection in production lines for continuous materials such as extrusion molding, hoses, and cables!

Regarding the "black spots and foreign object inspection" of extruded products, would you consider switching from "visual inspection" to "automated inspection using cameras" on the production line? We would like to introduce an example where installing cameras and lighting at the exit of the molding machine enables visual inspection of extruded products. By conducting inspections immediately after molding, it becomes possible to respond quickly if there are any issues with the molding process. 【Features of this system】 ■ Automated inspection can be performed without the need to introduce separate lines or equipment for inspection. ■ Since inspections are conducted immediately after production, rapid responses are possible in case of defects. ■ By arranging cameras to surround the product, comprehensive inspection is possible. ■ The equipment can be modified depending on the inspection requirements. *First, we will verify whether the work you wish to inspect can be accommodated. *Detailed processing information, including the processing flow, is provided in the PDF.

    Contract manufacturing
樹脂成形品検査

Case Study of Automated Visual Inspection: Example of Visual Inspection for Extruded Molded Parts

樹脂成形品検査 イラスト.png
樹脂成形品検査 イラスト.png
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basic information

Do you have any of the following issues? - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are concerned whether we can inspect our own products. Our uniquely developed inspection software 'iVision' is a product we highly recommend for those considering the automation of visual inspections. 'iVision' is a software-centric product that allows for full customization, enabling us to deliver according to your needs. *For more details, please refer to the PDF document or feel free to contact us.

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Prices vary significantly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.

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※We typically take an average of 2 to 3 months from the time we receive your order.

Applications/Examples of results

【Purpose】 ■Automation of inspections 【Implementation Examples】 ■Extruded molded components ■Rubber hoses and other components ■Cables and other components *For more details, please refer to the PDF document or feel free to contact us.

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Image Processing Appearance Inspection System Case (Inline Inspection System for Extruded Products)

Image Processing Appearance Inspection System Case (Inline Inspection System for Extruded Products)

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Introduction to Case Studies of Automated Visual Inspection Systems (Inspection of Resin Molded Products)

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For the manufacturing industry, "inspection" is an inseparable relationship. Our uniquely developed inspection software, "iVision," is a product we highly recommend for those considering the automation of visual inspections. iVision is structured around software, which allows for high flexibility and the possibility to be used as various inspection devices. This time, we would like to introduce the inspection system for resin molded products. We do not sell software alone; we can also deliver it as a device tailored to your requirements. If you are currently conducting visual inspections, we encourage you to take a look at our solution. We will conduct verification on your inspection targets and report the results to you. If you are also interested in automating appearance inspections, please feel free to contact our sales team.

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◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)

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