Case study of automated visual inspection: Inspection examples of metal plate hole dimensions and conditions.
Image Processing Visual Inspection System "iVision"
A case study of automating visual inspection using a general-purpose stage that operates in two axes to inspect the position, size, and condition of holes drilled in metal plates!
Would you like to switch from "visual inspection" to "automated inspection using a camera" for necessary inspections such as "hole position," "hole dimensions," "burrs," and "chipping" on metal plates? We would like to introduce a practical example of the "iVision Robot," which operates as an inspection device by attaching an inspection system to a general-purpose XY stage moving device. In this system, by moving the camera and stage, we conduct inspections of the entire steel plate, checking the size, position, and condition of holes made in various locations on the steel plate. 【Features of this system】 - For workpieces that are too large to capture in a single image, the camera can be moved to enable overall imaging. - Simultaneous confirmation of hole size, hole position, and the absence of burrs or chipping around the holes. - It is also possible to determine compliance with specifications based on information from drawings, etc. *First, we will verify whether the workpieces you wish to inspect can be inspected. *Detailed processing information, including details and processing flow, is provided in the PDF.
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basic information
"Do you have any such issues?" - There may be cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried if we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for full customization, enabling us to deliver according to your preferences. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary greatly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Automation of inspections 【Implementation Examples】 ■Position, size, and condition of holes drilled in steel plates during processes such as pressing ■Cutting locations of sheet wood processing products *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)