Case Study of Automated Visual Inspection: Inspection of Resin Parts (Manufacturing Line Installation)
Image Processing Visual Inspection System "iVision"
A case study of automating visual inspection by installing cameras and lighting on the manufacturing and transportation line in operation, conducting inspections on the same stage as production!
Would you consider switching the necessary inspections for resin parts, such as "shorts," "black spots," and "gas burns," from "visual inspection" to "automated inspection using cameras"? We would like to introduce an example where adding cameras and lighting to the existing production line enables visual inspection. In this system, cameras are installed at points along the production line where the inspection target surface can be observed, allowing for simultaneous production and inspection. Additionally, some modifications have been made to the discharge section to separately expel defective products. 【Features of this system】 ■ Enables automated inspection without the need to introduce separate lines or equipment for inspection. ■ Capable of accommodating modifications if changes to the existing line are necessary. ■ Records which inspection process detected defects. ■ Equipment can be modified based on the inspection content. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for full customization, enabling us to meet your specific delivery requirements. *For more details, please refer to the PDF document or feel free to contact us.*
Price information
Prices vary significantly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Improving work efficiency by conducting inspections on the production line 【Case Studies】 ■Inspection of resin-molded parts ■Inspection of small metal parts *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)