Case Study of Automated Visual Inspection: Inspection Example of Rod-Shaped Resin Molded Products
Image Processing Visual Inspection System "iVision"
A system for inspecting shorts and burrs on the peripheral parts while rotating the workpiece, featuring a separate conveyor device for the automated introduction of visual inspection in the manufacturing line!
Would you like to switch from "visual inspection" to "automated inspection using cameras" for necessary inspections such as "variety identification," "shorts," "burrs," "black spots," "gas burns," and "bubbles" in rod-shaped resin molded products? We would like to introduce a case where a dedicated inspection device was created and implemented separately from the manufacturing line. In this system, when a workpiece is fed into the product input section, it is sent out one by one, and the inspection of the outer circumference of the rod-shaped product is conducted. If any defects are found, they are separately discharged for classification. 【Features of this system】 ■ A dedicated inspection device is created and operated separately from the manufacturing line. ■ By rotating the workpiece during inspection, the entire workpiece is inspected. ■ If any defects are detected, defective products are discharged separately. ■ The device can be modified according to the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be inspected. *Detailed processing information and flow are included in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are concerned whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for full customization, enabling delivery that meets our customers' needs. *For more details, please refer to the PDF document or feel free to contact us.*
Price information
Prices vary greatly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■ Inspection equipment with complete automation 【Case Studies】 ■ Rod-shaped resin molded products ■ Metal processed products such as pipes *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)