We can perform almost all the processes necessary for the maintenance of centrifuges in our own factory.
Centrifuges that separate solids from liquids or liquids from liquids have a complex mechanism because the internal blades and the outer component called the bowl rotate at high speeds. Due to the high-speed rotation, wear at the fitting parts and corrosion from the slurry being processed can be observed in various components, leading to reduced durability of the parts due to poor balance and decreased transport capacity due to corrosion, which affects performance and the quality of the manufactured products. We can consistently maintain everything in-house, from proper disassembly and optimal inspection of necessary parts to low-cost and effective repairs based on inspection results, manufacturing of parts, assembly and trial operation based on elements, and maintenance of the gear unit, known as a reducer.
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basic information
We maintain various types of centrifuges. [Features] - As a specialized company, we have numerous maintenance achievements. - We adapt various repair methods according to the machine's operating environment. - We provide repairs tailored to the physical properties of the materials being processed. - We also handle overhauls aimed at improving performance beyond maintenance. - We respond to various inquiries regarding centrifuges.
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Applications/Examples of results
【Maintenance Examples】 - Flight rewinding - Fabrication of replacement parts - Emergency repairs in collaboration with KBK - Optimal repairs for fitting parts - Procurement of consumable parts - Hardfacing and thermal spray repairs - Build-up by experienced welding technicians with knowledge and expertise
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KBK Engineering Co., Ltd. is a designated maintenance company for major domestic and international manufacturers, specializing in the diagnosis and in-factory disassembly and maintenance of high-speed rotating machinery. They are highly regarded for their mechanical maintenance skills and experience, which have been cultivated at Kurashiki Boring Machine Works, based on their knowledge of mechanical engineering. They perform maintenance and repairs on various types of rotating machinery used in factories across industries such as chemicals, food, and steelmaking. Through the maintenance of numerous high-speed rotating machines, they have addressed and solved challenges that have arisen throughout the process, leading to their current success. Utilizing mechanical engineering technologies related to materials, heat treatment, and mechanisms, as well as surface treatment technologies represented by thermal spraying and plating, shape restoration techniques through build-up and welding, and part restoration technologies that allow for the manufacturing of identical components, they contribute to the longevity of industrial rotating machinery and the durability of plants with their expertise. They also produce parts through various machining processes, adding appropriate elements to ensure satisfaction in both quality and price. They particularly excel in the production and repair of thermal spray components, managing the processes before, during, and after the work appropriately to meet customer demands. With knowledge gained from understanding processes in various industries such as chemicals, beverages, food, and steelmaking, they provide the necessary elements for mechanical maintenance and engage in maintenance as a comprehensive contact point for mechanical services.