Reduction of operator training time! Display work procedures on a projector to guide assembly tasks!
We would like to introduce the operational case of the Projection Picking System (PPS). The "Cell Production Solution" is a system that utilizes PPS to support cell production. With projection from a projector, it can display a variety of information such as images and text. The picking part of the components is projected as an image, and the poka-yoke function provides warnings for mistakes. It can also be linked to the tightening signal of a torque wrench. 【Features】 ■ Displays work procedures with a projector to guide assembly tasks ■ By establishing standard operations, anyone can produce products with consistent quality ■ Helps reduce training time for workers ■ Can also link to the completion signal of the torque wrench ■ If the number of tightenings is incorrect, the poka-yoke function causes the shelf to light up red and a buzzer to sound *For more details, please refer to the PDF document or feel free to contact us. 【LIVE Showroom Now Open】 We are conducting a "LIVE Showroom" utilizing the web for convenience. If you are interested, please check the link below.
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basic information
【Flow】 1. Set up a drawer shelf containing the parts for the model to be produced on the assembly stand where the projector is installed. 2. Scan the barcode on the instruction sheet to project the work instructions via PPS, and then take out the parts from the illuminated drawer opening. 3. If an incorrect part is attempted to be taken out, the shelf will light up red and a buzzer will sound. 4. Follow the displayed work instructions to perform the assembly. *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
【In such a workplace】 ■ For workplaces facing challenges in educating work procedures due to small lot production ■ For workplaces with quality issues such as incorrect items or shortages ■ For workplaces that have multiple types of parts placed around the shelves and want to reduce the work area *For more details, please refer to the PDF document or feel free to contact us.
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Company information
Aioi System comprehensively supports customers' concerns in manufacturing and logistics operations through the proposal of various systems, including the "Digital Picking System" (DPS) and the next-generation picking support system "Projection Picking System" (PPS) that utilizes projectors. We aim to ensure that our customers' factories and logistics centers operate in the smartest way possible, achieving the optimal form of logistics systems through a low-wiring network. You can rely on us for improving picking efficiency and supporting digital transformation (DX). Our Digital Picking System (DPS) has achieved improvements in work efficiency and accuracy in logistics and manufacturing sites both domestically and internationally, boasting a delivery record of over 5 million units in 73 countries worldwide. Our uniquely developed "AI-NET" is a low-wiring network system that can transmit power and data using two polarity-free lines. Based on this technology, we contribute to enhancing precision and efficiency in manufacturing and logistics around the world. We offer total solutions that include the latest solutions combined with AGVs and external devices.