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  6. From the development of gas springs to after-sales support: assisting with overall optimization.

From the development of gas springs to after-sales support: assisting with overall optimization.

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last updated:Jun 08, 2021

水戸工業
水戸工業
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By developing products tailored to their intended use and situation, and through quality assurance that includes domestic bracket assembly, JIT delivery, and reaction force testing, we achieve overall cost reduction.

When gas springs are mentioned, the name of Mito Industrial Co., Ltd. rarely comes up. However, we supply a large number of gas springs as a Tier 1 supplier to passenger car, motorcycle, and construction equipment manufacturers. Implementation of comprehensive management from development to after-sales: Based on our extensive experience as a Tier 1 supplier, we ensure the reliable execution of APQP and PPAP during product development, achieving high product quality. We contribute to our customers by optimizing total costs, including transportation and quality assurance costs, not just the product itself. ● Through detailed discussions, we clarify the usage environment and required functions, realizing product development in collaboration with overseas partners. ● If assembly of accessories such as brackets for mounting is necessary for the gas spring itself, we carry out the installation of brackets and accessory parts at our factory, which is equipped with dust prevention measures, achieving cost optimization. ● We ensure product stability and reliability through reaction force testing in a controlled environment at a constant temperature. ● Visual inspections during packaging for delivery. We maintain quality until final delivery with consideration for appearance, dust resistance, and reusable delivery forms. ● We are capable of initial response in emergencies and support and manage overseas partners during cause investigations.

    Vehicle body parts
Gas

From the development of gas springs to after-sales support: assisting with overall optimization.

Gas Spring.JPG
Gas Spring.JPG IMG_0440a.jpg IMG_0441a.jpg IMG_0442a.jpg IMG_0444a.jpg IMG_0445a.jpg IMG_0483a.jpg
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basic information

Gas springs are used in many industries and applications due to their ability to assist in opening heavy doors and the high-quality feel provided by a consistent counterforce compared to other springs. To maximize the effectiveness of these gas springs, Mito Industrial Co., Ltd. is undertaking the following initiatives: ● Collaborative product development tailored to specific applications and projects with multiple overseas partner companies  - Proposals for products considering usage applications and environments, including dynamic types, hydraulic types, safety lock types, free lock types, and TCM (Temperature Compensation Module) types. ● Integrated PPAP and APQP development processes involving our technology, quality assurance, logistics departments, and overseas partner companies. ● Reduction of transportation costs through optimization of packaging used during import  - Bulky bracket installations are carried out in our dust-proofed in-house workshop. Cost optimization is considered based on transportation and labor costs. ● A quality assurance system that includes initial flow management through in-house counterforce testing for the first time. ● Assurance of appearance quality through sensory inspections during packaging. ● Delivery forms that consider appearance, dust resistance, and reusability, maintaining quality until final delivery. ● Emergency response, as well as support for cause investigation, investigation promotion, and management with overseas partner companies.

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※The development period will vary depending on the project.

Applications/Examples of results

For rear doors of hatchback-type passenger cars For armrests of passenger car seats For motorcycle seats and storage boxes For engine hoods of construction machinery

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水戸工業

水戸工業

Industrial Machinery

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Mito Industrial Co., Ltd. provides parts supply and production support in a wide range of fields, from automobiles to heavy electrical equipment, heavy machinery, and construction machinery. We work together with our customers to create new products, equipment, and devices, focusing on improving the efficiency and sophistication of manufacturing. In new fields, we sell life science-related products such as nL dispensing machines, spheroid creation, dispensing and extraction devices, microarrays, and DNA/RNA decontamination devices. We develop unique products tailored to our customers' needs and work together to think through problems and solve challenges. Please feel free to contact us with your requests.

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