Record the status during a failure using existing PLCs and IP cameras! Visually check the situation during a chocolate stop based on PLC/sequencer and recorded data.
The "SALTYSTER Industry Trigger" is a monitoring package for chocolate stops (Note 1) in the manufacturing industry, developed by Hagiwara Techno Solutions Co., Ltd. and Salty Star Co., Ltd. When a chocolate stop occurs on a manufacturing line, it links the data collected from existing PLCs/sequencers with video information from cameras based on a timeline, allowing users to visually check the situation at the time of the chocolate stop using a dedicated viewer. The information confirmed in the viewer can generate data for analysis, such as fault investigation, by outputting files of data (PLC/sequencer/camera) before and after the chocolate stop occurrence. Please refer to the catalog for more details. (Note 1) Chocolate stop: A phenomenon where production equipment temporarily stops or idles due to troubles with the equipment.
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basic information
1. Data Collector Function 〇 Information Acquisition: Setting of PLC Basic Information, Supported Communication Protocols: MC Protocol, FINS 〇 Definition of Acquisition Registers (Data Name, Data Type) 〇 Registered Records (Acquisition Conditions, Record Structure) 〇 Image Information Acquisition: IP Camera Settings (Up to 3 cameras can be connected) Supported Protocol: Data received via RTSP 2. Recorder Function 〇 Configuration for Data Extraction/Data Saving from Event Triggers Recording Events (Set triggers such as alarm occurrence, thresholds) / Recording Time (Recording time before and after the event) PLC Data to be Saved / Target Cameras for Saving (*6) 3. Viewer Function 〇 Linking PLC Information and Video Information ・Data Synchronization on a Time Axis (Check data information for any time using a slider bar) ・Download data at the occurrence of event triggers (PLC Information + Video Information)
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Applications/Examples of results
- Remote monitoring and control gateway Collects data from various PLCs and integrates with cloud-based systems - IoT options for PLCs Enables IoT functionality for data from PLCs through event triggers, cloud integration, and graph integration - OPCUA support for machine tools External publication of machine tool data for primary analysis and alerts via OPCUA - Remote monitoring of construction machinery Sends operational status to management systems for primary analysis and alerts - Panel computer Visualizes manufacturing line data and integrates with higher-level systems for primary analysis and alerts, as well as device control
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Chocolate Stop Monitoring Package "SALTYSTER Industry Trigger"
Company information
It is a technical trading company that combines the functions of a trading company dealing with IT equipment and measurement/embedded devices, along with development and manufacturing functions for FA and other products.
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