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  6. Robot sanding, polishing, deburring, and other tool exchange automation unit!

Robot sanding, polishing, deburring, and other tool exchange automation unit!

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FerRobotics ACF-K

last updated:Aug 19, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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Freely automate various surface processing with a tool exchange system. The ultimate tool for robot polishing and deburring automation. Instant automatic pressure correction with a stroke of 35mm.

The ACF-K is a tool exchange unit that allows for easy attachment and detachment of hand tools such as angle grinders, belt sanders, orbital sanders, and die grinders. It enables simple automation with constant control of applied pressure, contributing to labor-saving in your company. FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in grinding and polishing operations, which require skilled techniques, against dimensional tolerances, curved shapes, and non-flat surfaces at high speed. It also automatically compensates for gravitational loads, allowing for grinding and polishing operations to be performed with a consistently set applied pressure. This technology can increase the speed at which devices and robots move along their trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF itself controls the applied pressure by adjusting its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, since it automatically compensates for tool load due to gravity, which varies with the angle of the robot, it maintains a uniform applied pressure from any angle, enabling a finish without processing inconsistencies.

    Machining Center
FerRobotics_ACF-K_Tools_Overview.jpg

Robot sanding, polishing, deburring, and other tool exchange automation unit!

FerRobotics_ACF-K_Tools_Overview.jpg
FerRobotics_ACF-K_Tools_Overview.jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

Usage example videos are available on the official FerRovotics channel on YouTube. Search for "FerRobotics"!! ◆Challenges solved by automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual differences - Mitigation of the risk of inheriting skilled worker knowledge - Relief from the 3K jobs for workers - Consistent work with high reproducibility available 24 hours a day, 365 days a year - Cost reduction possible by minimizing the consumption of consumables through consistent pressure during processing This is a UR+ product from Universal Robots.

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Applications/Examples of results

Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos available on the official YouTube channel. By FerRobotics.) Examples: Removal of weld beads, removal of welding spatter, sanding before painting, polishing of turbine blades, sanding and polishing of sanitary and other ceramic products, deburring of cast parts, polishing of wind turbine blades, polishing of acrylic glass, various types of buff polishing, mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of the roof joints of automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at door entry areas - Repair polishing - Sanding before painting - Polishing - Deburring and polishing of cast, metal, and resin parts, etc.

Detailed information

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    We provide the best solutions for robotic polishing and robotic grinding that equip industrial robots with a sense of touch using our patented technology, Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a constant pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product tailored to special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).

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ACF-K

ACF-K

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The best solution for robot polishing.

A must-see for those who have failed in automation polishing in the past! Challenge yourself with FerRobotics' high-speed autonomous correction technology for contact force! High-speed autonomous correction of contact force enhances processing quality and enables increased robot trajectory speed. It autonomously corrects gravitational loads and controls processing from any direction with uniform force, achieving high-quality and stable automatic polishing.

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FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at a set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing this ACT technology, it instantly and automatically adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly extending and retracting the stroke, maintaining contact with the workpiece at the set force. This technology increases the speed of the device or robot's trajectory, enhances processing speed, and improves cycle time. The product lineup offers a wide range of options for the best selection for each application! ACF: Head only ACF-K: Versatile tool exchangeable package AAK: Package with angle grinder (available in light and heavy grinding types) AOK: Package with random orbital sander (double action) ASK: Polishing of roof joints and brushing of door sections for the automotive industry ABG: Belt grinder

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2022 International Robot Exhibition YANASE x FERROBOTICS

Attention those who want to automate skilled tasks such as polishing and grinding! The 2022 International Robot Exhibition starts today. FerRobotics sales partner Yanase Co., Ltd. will be exhibiting. Be sure to check out the best solutions for robotic polishing.

  • Seminar・Event

FerRobotics products equipped polishing robots will be showcased by our sales partner, Yanase Co., Ltd., a polishing material manufacturer, at iREX2022. We invite you to visit us. Booth: E-52 Location: Tokyo Big Sight FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed! By giving the robot a sense of touch, it can autonomously correct for workpiece tolerances, warping, and even gravitational loads at high speed, allowing for consistent contact pressure during processing from any angle. For example, R-shaped forms like motorcycle tanks and pipes can be automatically polished and ground without the need for intricate programming, thus reducing cycle times.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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