Easily attachable to existing molds! A system that detects heat buildup in mass production molds in real-time using wireless temperature sensors.
KMC's "Thermo Monitoring" senses the temperature of the mold surface using an infrared thermal camera during the opening of various molds such as die-cast and resin molds. It captures the temperature changes of the mold in real-time during mass production and detects heat buildup that can cause defects. The acquired data is transmitted wirelessly to a receiver and displayed in thermographic format on a computer. This allows for visual confirmation of heat buildup in the mold, and with the threshold setting function, warning notifications are also possible. By acquiring signals from equipment such as mold opening signals or spray application, it also supports automatic imaging (manual imaging is also supported). Its ease of use from the day of installation is a key feature. **Features of Thermo Monitoring:** - Displays temperature at specified points - Average and maximum temperatures within a specified range can be displayed - Threshold monitoring is possible by specifying a range - Measurement data can be saved in CSV format - Imaging can be triggered by mold opening or output from the equipment - Two types of thermograph display patterns can be selected - Up to 8 devices (16 cameras) can be monitored simultaneously - Air purge function is standard *Please be sure to check the flyer from "PDF Download"!
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basic information
【Shooting Specifications】 ■ Detection from -10℃ to 400℃ ■ Shooting is possible within a range depending on the distance to the sensor *For more details, please download the PDF or feel free to contact us. ★ We offer rental of demo units.
Price range
P4
Delivery Time
P4
Applications/Examples of results
【Target Equipment】 ■Injection Molding Machine ■Die Casting Machine ■Press Machine 【Our Product Dedicated Homepage - Case Studies】 https://www.densho-factory.com/case/ *For more details, please feel free to contact us.
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![[Mr. Aresti] Case Study on the Use of Thermo-Monitoring for Mold Surface Temperature Sensing](https://image.mono.ipros.com/public/catalog/image/01/8f6/638456/IPROS77396159692423042525.jpeg?w=120&h=170)
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Company information
Our company was founded in 2010 and has recently celebrated its 10th anniversary. Over the past decade, the introduction of IoT and M2M, which originated from Germany's Industry 4.0, has progressed, but we are still often asked how to make use of the vast amounts of data collected. Issues such as on-site malfunctions, rework, equipment minor stops, major stops, and unexpected mold failures leading to production halts have not improved at all. We have been chosen by the field and have made a commitment to refine useful tools and systems that align closely with our customers' sites. The keyword is "realization" that truly benefits the field. We are promoting internal reform through four projects to practice "collecting ⇒ viewing ⇒ analyzing ⇒ utilizing" data at our customers' sites. Our approach does not start with the introduction of IoT; instead, we begin with hearing our customers' challenges. Rather than big data, we carefully select and collect data that is deemed necessary, starting with one process and then expanding to the next process, which we recommend as a small start. This allows us to proceed without the large initial investment typical of core systems, while observing the effects. If you are looking to solve the challenges currently facing you, please feel free to consult with us.