Production of metal press parts using alternative "simple molds" for mass production molds *Materials available upon request.
We are currently offering technical materials summarizing the advantages of the simple mold press method and how to differentiate its use from mass production molds.
This document provides a clear introduction to our company's specialized "simple mold press method." The simple mold press method, which is effective for prototyping and medium to small-scale production, offers various advantages such as cost and delivery time, and it is essential to appropriately differentiate it from mass production molds. If you are considering the production of metal press parts, please take a look. [Contents] ◎ Structural differences, advantages, and disadvantages between mass production molds and simple molds ◎ Production process of press parts using simple molds ◎ Differentiation of usage ◎ Our company's features and Q&A *This document can be viewed via "PDF Download." Please feel free to contact us with any inquiries. *Our company accepts production starting from one piece. Please do not hesitate to reach out with your requests.
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basic information
Our company specializes in prototype and small-lot production using simple mold methods. We create new simple molds every day and can design and manufacture molds tailored to specific applications based on our extensive experience. We can accommodate a wide range of requests, including short delivery times of just a few days, proposals for part designs considering moldability during mass production, and remanufacturing of finished mass production items. ★ We welcome consultations from the design shape consideration stage! ーーーー 【Equipment Owned *Partial List】 3D CAD/CAM System: 5 units of CAM-TOOL by C&G Systems Gantry Machining Center: 1 unit by Yamazaki Mazak, X2000xY800xZ585, 10000rpm 3D Laser Processing Machine: 1 unit by Komatsu NTC, X2500xY1300xZ600, 2.5kw Hydraulic Press: 1 unit by Kawasaki Hydraulic, high-speed 600ton, L3000xW2000xH1500, plus 4 other units Robot Welding Machine (CO2): 1 unit by Panasonic, TAWERS 350A, movable range φ1400, plus 4 general-purpose machines 3D Measuring Instruments: 1 unit of 3D scanner type by Keyence / 1 unit of contact-type arm by FARO Welding Strength Testing Machine: Maximum measurement load 30KN, with printer output, 1 unit (Various others)
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Applications/Examples of results
■Automotive parts: Automotive body structure panels (steel, aluminum), electronic circuit covers, seat inner panels ■Commercial vehicle parts: Low-volume production, 1 to several hundred units per month ■Food industry: Extra-thick pots, hot sandwich plates ■Revival products: Reproduction of discontinued parts ■Construction machinery and heavy equipment: Exhaust pipes, body covers, cabin panels ■Others: Deep drawing for pressure vessels (Φ170×H250), construction hardware, fan blades, etc. *Our company accepts production starting from one unit. Please feel free to contact us for inquiries. *We are open to consultations from the design shape consideration stage!
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![[Example] Aperture shape](https://image.mono.ipros.com/public/catalog/image_generated/01/74f/433927/433927_IPROS7515337845686449268_1.jpg?w=120&h=170)
![[Example] Curved shape](https://image.mono.ipros.com/public/catalog/image_generated/01/246/433924/433924_IPROS6848037149787597176_1.jpg?w=120&h=170)
![[Case Study] Key Points for Designing Metal Press Parts Without Failure](https://image.mono.ipros.com/public/catalog/image_generated/01/1c3/363377/363377_IPROS7556969767224589331_1.jpg?w=120&h=170)
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We are a "convenient press prototype workshop" that can immediately turn design intentions into "shapes" through the production of three-dimensional shaped press parts, such as deep drawing. We are confident that we can serve as a strong supporter of development, promising high precision and speedy prototyping. Please take advantage of our high-potential prototype part manufacturing service, which combines our skilled processing technology with the latest equipment. We also assist in the production of mass-production models using prototype data. 【We respond to needs with specialized services】 ■ Forming technology using hydraulic presses ■ Short delivery times supported by technology and equipment ■ Prototype molds incorporating know-how at various stages ■ Support for small-lot mass production from a single prototype to hundreds of pieces per month *For more details, please refer to our company brochure.