This document introduces case studies where the "Foam Melt Device" handled by our company was implemented to solve challenges.
【Features】 ■ Nitrogen gas is mixed into hot melt to create a foam! ■ The bubbles have independent cells, resulting in low water absorption and improved impact resistance. ■ Adjusting the foaming ratio is easy. ■ Unique design by Suntool allows switching between foamed and non-foamed states. ■ Newly designed circulation system stabilizes the foaming ratio. ■ Enables surface coating in addition to bead application, diversifying applications. ■ Foaming hot melt reduces the cost of the hot melt used. ■ Compatible with adhesives ranging from high viscosity to low viscosity. ■ By inputting the desired foaming ratio, anyone can create foam (no complicated operations required). We would like to introduce an example of how various companies have adopted these features.
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basic information
【Specifications】 ■Tank Capacity Selectable from 3 to 120 liters depending on the application ■Pump Capacity Selectable from 1cc to 40cc/rev depending on the application ■Hose Selectable from inner diameter φ13 x 1 to 10m depending on the installation location ■Gun Head For beads (various orifice diameters) and for coating (maximum coating width 1000mm) ■Operating Temperature Room temperature to 200℃ ■Foaming Ratio 1.0 to 6.0 times (Note: There are limitations due to hot melt.) ■N2 Gas Generation Unit Optional ■Control Panel Functions System temperature control Pump rotation control N2 gas control
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Applications/Examples of results
【Applications/Examples of Achievements】 ■Building materials ■Filling for home appliances ■Seals ■Filters ■Container gaskets
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Company information
Our company designs, manufactures, and sells application devices for liquids such as thermoplastic resins (hot melt), chemicals, fragrances, oils, and other liquids. With over 40 years of accumulated expertise, we have proposed hot melt applicator devices tailored to our customers' needs. We contribute to a wide range of industries, including disposable diapers, automotive, construction materials, and printing, through our precise liquid application and bonding technologies. To achieve the desired results for our customers, we provide a total production service that includes: - Selection of the appropriate substrate and adhesive (hot melt) - Application technology for the adhesive using the applicator - Proposals on how to automate the process In order to support not only customers in Japan but also those overseas, we have established offices in India and China. We are equipped with testing facilities, allowing for in-house testing. We offer a variety of hot melt application technologies, including foam application, curtain spray, and spiral spray. Please feel free to contact us for more information.